500 Ton Four Pillar Hydraulic Press for Calcium Silicate Reinforced Fiber Ceiling Tiles

Capacity

• Maximum continuous compression molding force capacity of 5000 kN
• Dedicated hydraulic bottom ejector force capacity of 800 kN

Structural Design

• Heavy stress relieved four column guide structure engineered for precise parallel compression molding
• FEA stress relieved heavy steel plate welded bolster and upper moving platen assembly

Frame Type

• Precision aligned solid induction hardened pillar frame guide structure
• Stress relieved heavy welded steel plate bolster and upper moving slide assembly

Hydraulic System

• High output variable displacement axial piston pump fluid power assembly
• Multi stage high capacity offline oil filtration loop with integrated oil coolers

Main Ram Stroke

• Maximum vertical slide compression travel distance capability of 750 mm
• Electronic stroke length limitation positioning resolution accurate within 0.005 mm

Working Hydraulic Pressure

• Maximum continuous operating main hydraulic system fluid pressure of 230 bar
• Peak shock safety valve pressure relief calibration threshold limit of 260 bar

Daylight Gap

• Maximum open vertical daylight window working clearance of 1200 mm
• Minimum closed shut die height tool workspace space of 250 mm

Approach Speed

• Accelerated downward advance slide rapid travel speed of 200 mm/Sec
• Controlled fiber slurry mold engagement deceleration velocity of 10 mm/Sec

Pressing / Drawing Speed

• Precision calcium silicate board compaction molding speed of 3 to 10 mm/Sec
• Maximum resistance continuous molding compression velocity of 12 mm/Sec

Return Speed

• Smooth upward ram extraction retraction travel speed of 160 mm/Sec
• Fast automated hydraulic decompression pre return system cycle timing

Bed / Platen Size Platen

• Total clear bolster bed width left to right of 1600 mm
• Total clear bolster bed depth front to back of 1400 mm

Columns

• High tensile forged alloy steel pillar diameter of 220 mm
• Heavy duty wear resistant bronze guide bushings with automatic grease lubrication

Working Envelope

• Total horizontal internal clear workspace area of 1600 by 1400 mm
• Maximum permissible upper compression mold assembly mass weight of 6000 kg

Control System

• Industrial programmable logic controller linked with a graphical touchscreen station
• Dual redundant non contact linear transducer position tracking systems accurate within 0.002 mm

Main Motor Power

• High efficiency primary hydraulic pump electric drive motor power of 55 kW
• Dedicated auxiliary cooling and continuous oil filtration motor power of 5 kW

Valves & Hydraulics

• High dynamic response proportional pressure and flow control cartridge valve manifold block
• Fast acting overhead gravity pre fill oil valve unit assembly

Automation

• Digital interface connection ports for synchronized automatic mold tray transfer systems
• Integrated multi point hydraulic pin ejectors and pneumatic mold release air blowers

Safety Features

• Dual channel infrared light curtain barriers guarding operator workspace zones
• Automated heavy duty dual fail safe mechanical anti drop ram safety locking blocks

SM 500 HP — Model Specifications

• Nominal Force: 5000 KN
• Maximum Hydraulic Pressure: 25 MPa
• Max Opening Height of the Slider: 1000 mm
• Max Stroke of the Slider: 600 mm
• Effective Bed Size: 800 × 800 mm
• Slider Down Speed: 100 mm/s
• Slider Pressing Speed: 7–12 mm/s
• Slider Return Speed: 90 mm/s
• Ejector Cylinder Nominal Force: 500 KN
• Stroke of the Ejection Cylinder: 300 mm