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200T Wheelbarrow Metal Edge Cutting Press press view 1
Wheelbarrow Metal Edge Cutting · Hydraulic Press Machine

200T Four Column Hydraulic Press for Wheelbarrow Metal Edge Cutting & Finishing

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed

01 — Press System

200T Four Column Hydraulic Press Machine

The 200-ton four-pillar hydraulic press from Sinter Hydraulics India is an ideal finishing solution for metal edge cutting and trimming in single-wheel trolley / wheelbarrow manufacturing, enabling precise final product geometry, improved safety and aesthetics, higher productivity with lower labor input, and consistent quality for domestic and export markets. Its rigid four-column architecture maintains precise upper-to-lower tool alignment to ensure clean shearing and zero edge deformation during secondary trimming operations.

Use Case

The 200-ton four-pillar hydraulic press is used in the secondary manufacturing stage of single-wheel trolley / wheelbarrow production, specifically for trimming excess edge material after bucket deep drawing, blank edge cutting to final contour, flange finishing, corner cutting, profile cleanup, and preparing parts for welding or powder coating. Hydraulic presses are preferred because they provide controlled cutting force with no tearing, clean burr-controlled edges, low vibration and noise, and longer trimming-die life than mechanical presses.

Core Applications

  • Secondary perimeter trimming and edge shearing of deep-drawn steel wheelbarrow tubs and trolley buckets
  • Precision flange edge cutting, corner notch shearing, and rim contour cleanup prior to edge rolling
  • Sheet metal blank edge trimming, mounting plate finishing, and bracket profile shearing for wheelbarrow frames

Material

  • Cold-rolled close annealed steel (CRCA) sheets, deep-drawing quality (DD / EDD) steel, and hot-rolled steel blanks
  • Galvanized iron (GI) sheets, pre-painted metal sheets, and aluminum alloy wheelbarrow tub blanks
  • High-tensile structural steel plates and sheet metal alloys requiring clean, burr-free edge shearing

Typical Products Processed

  • Deep-drawn steel wheelbarrow tubs ranging from 65-liter to 120-liter industrial capacity
  • Heavy-duty contractor trolley buckets, garden wheelbarrow trays, and agricultural feed cart tubs
  • Stamped metal wheelbarrow chassis plates, leg stand brackets, and wheel guard reinforcement plates

Key Functions

  • High-precision perimeter edge shearing to remove excess flange stock and flash left after deep-drawing operations
  • Controlled hydraulic cutting stroke to prevent sheet distortion, material tearing, or edge burr formation
  • Corner notch trimming and profile finishing to prepare tub rims for smooth automated curling and safety folding
  • Dual-stage hydraulic speed control to cushion tool engagement, reducing cutting shock and tool blade wear

Why 200 Ton Hydraulic Press?

  • Delivers 200 tons of smooth, uniform cutting tonnage to cleanly shear through heavy steel sheet edges without burrs or fractures
  • Four-column guide alignment prevents platen tilt under off-center shearing loads, maximizing trimming die blade service life

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 200 HP hydraulic press delivers precise shearing force and rigid platen alignment engineered for wheelbarrow metal edge cutting and trimming operations. Its four-column pillar construction and smooth hydraulic cutting control eliminate sheet distortion, deliver burr-free flange edges, and maximize trimming die life.

Capacity

  • Maximum continuous metal shearing and edge trimming force capacity of 2000 kN
  • Dedicated hydraulic bottom ejector force capacity of 500 kN

Structural Design

  • Heavy fatigue resistant four column configuration engineered for shock-free sheet metal shearing
  • FEA stress relieved heavy steel plate welded bolster and upper moving platen assembly

Frame Type

  • Precision aligned solid induction hardened pillar frame guide structure
  • Stress relieved heavy welded steel plate bolster and upper moving slide assembly

Hydraulic System

  • High output variable displacement axial piston pump fluid power assembly
  • Multi stage high capacity offline oil filtration loop with integrated oil coolers

Main Ram Stroke

  • Maximum vertical slide trimming travel distance capability of 500 mm
  • Electronic stroke length limitation positioning resolution accurate within 0.005 mm

Working Hydraulic Pressure

  • Maximum continuous operating main hydraulic system fluid pressure of 210 bar
  • Peak shock safety valve pressure relief calibration threshold limit of 240 bar

Daylight Gap

  • Maximum open vertical daylight window working clearance of 800 mm
  • Minimum closed shut die height tool workspace space of 200 mm

Approach Speed

  • Accelerated downward advance slide rapid travel speed of 280 mm/Sec
  • Controlled tool shearing engagement deceleration velocity of 20 mm/Sec

Pressing / Drawing Speed

  • Precision edge shearing and trimming operation speed of 8 to 25 mm/Sec
  • Maximum cutting resistance continuous metal shearing velocity of 30 mm/Sec

Return Speed

  • High speed upward ram extraction retraction travel speed of 250 mm/Sec
  • Fast automated hydraulic decompression pre return system cycle timing

Bed / Platen Size Platen

  • Total clear bolster bed width left to right of 1200 mm
  • Total clear bolster bed depth front to back of 1000 mm

Columns

  • High tensile forged alloy steel pillar diameter of 150 mm
  • Heavy duty wear resistant bronze guide bushings with automatic grease lubrication

Working Envelope

  • Total horizontal internal clear workspace area of 1200 by 1000 mm
  • Maximum permissible upper shearing die tool assembly mass weight of 3500 kg

Control System

  • Industrial programmable logic controller linked with a graphical touchscreen station
  • Dual redundant non contact linear transducer position tracking systems accurate within 0.002 mm

Main Motor Power

  • High efficiency primary hydraulic pump electric drive motor power of 30 kW
  • Dedicated auxiliary cooling and continuous oil filtration motor power of 3 kW

Valves & Hydraulics

  • High dynamic response proportional directional flow control cartridge valve manifold block
  • Fast acting overhead gravity pre fill oil valve unit assembly

Automation

  • Digital interface connection ports for synchronized automatic tub transfer units
  • Integrated pneumatic trim scrap blowers and automated part ejection systems

Safety Features

  • Dual channel infrared light curtain barriers guarding operator workspace zones
  • Automated heavy duty dual fail safe mechanical anti drop ram safety locking blocks

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1100 mm
  • Max Stroke of the Slider: 700 mm
  • Effective Bed Size: 1000 × 1000 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–18 mm/s
  • Slider Return Speed: 90 mm/s
  • Ejector Cylinder Nominal Force: 200 KN
  • Stroke of the Ejection Cylinder: 200 mm
Production Case Study

Wheelbarrow Metal Edge Cutting & Finishing Production Line

CRCA / DDBlank Material
1100 x 900 mmSize
8 to 14 SecCycle time
250 to 380 tubsOutput/Hour
Clean burr-free edges achieved
Material tearing completely eliminated
Precise tub rim geometry
Zero flange edge distortion
Trimming cycle speed optimized
Low production reject rates
Extended trimming tool life

03 — Die / Mold System

Precision Wheelbarrow Metal Edge Cutting & Finishing Die Mold Engineering

This high-precision perimeter edge cutting and trimming die mold features hardened alloy tool steel shear blades and custom contour guide inserts. Engineered for 200-ton hydraulic shearing operations, it cleanly cuts excess flash, produces burr-free tub rims, and prepares deep-drawn wheelbarrow buckets for safe edge curling.

Use Case

The wheelbarrow tub edge trimming die mold integrates into 200-ton four-column hydraulic presses to shear excess material off deep-drawn steel buckets. It provides precise perimeter cutting, corner notch trimming, and flange edge finishing, ensuring uniform tray dimensions and burr-free contours ready for rim curling.

Technical Specifications (Tooling)

Die Type

  • Heavy duty industrial perimeter shearing and edge trimming die mold assembly for deep drawn wheelbarrow tubs
  • Precision matched upper shear punch blades and lower cutting matrix die set with spring loaded stripper plates

Die Materials

  • Premium Cr12MoV cold work tool steel shear blades vacuum hardened for high wear resistance and impact toughness
  • High strength SKD11 alloy steel cutting insert edges installed in critical high stress perimeter trimming zones

Tool Configuration & Construction

  • Precision CNC machined sectional shear blade inserts allowing independent blade sharpening and section replacement
  • Heavy duty stress relieved cast steel die shoe bases ensuring zero deflection under full shearing tonnage loads

Key Tooling Features

  • Integrated spring loaded blankholder stripper plates ensuring flat sheet holding during the cutting stroke
  • Pneumatic scrap ejection chutes and mechanical part lifters delivering fast automated trim scrap removal

Alignment Accuracy

  • Upper shearing blade to lower die clearance guide pillar alignment deviation kept strictly under a limit of 0.008 mm
  • Die set parallelism variance across the active cutting bed restricted within a tolerance of 0.010 mm

Process Materials

  • Cold rolled close annealed steel sheets deep drawing quality DD and extra deep drawing quality EDD grade steel
  • Hot rolled steel sheets galvanized iron sheets and deep drawn aluminum alloy tub blanks

Surface Finish

  • Shear blade cutting edges precision ground and wire EDM finished down to a surface roughness of Ra 0.20 microns
  • Titanium nitride TiN coating layer applied to a thickness of 0.005 mm for reduced blade friction and extended wear life

Tool Life

  • Expected operational span of 500000 shearing cycles before requiring mandatory cutting blade re sharpening and clearance check
  • Total structural die shoe and holder base assembly lifespan capacity reaching 3000000 production cycles before major rebuilds
200T Wheelbarrow Metal Edge Cutting Press die mold
Case Study (Die Performance)

Precision Wheelbarrow Metal Edge Cutting & Finishing Die Mold

Cr12MoV AlloyDie Steel
61-63 HRCHardness
Vacuum HardeningHeat Treatment
Clean burr-free edges achieved
Material tearing completely eliminated
Precise tub rim contouring
Zero flange edge distortion
Trimming tool wear reduced
Stamping reject rates minimized
Extended blade service life

04 — Product Application

Where Precision Wheelbarrow Metal Edge Cutting & Finishing Are Used

Precision metal edge cutting and trimming processes are essential secondary finishing operations in single-wheel trolley wheelbarrow manufacturing. Removing excess flash, square-trimming perimeter flanges, and corner-notching drawn steel tubs ensure smooth, burr-free edges required for safe edge curling, automated welding, and long-term structural durability.

Industry Applications

Precision wheelbarrow metal edge cutting and finishing presses are widely deployed across wheelbarrow production facilities, construction equipment factories, agricultural cart manufacturing plants, and general sheet metal stamping workshops. Trimming rough flash from deep-drawn steel tubs creates burr-free, dimensionally consistent flanges ready for automated rim curling and rim wire insertion, replacing manual hand grinding with safe, high-speed hydraulic shearing.

Single-Wheel Trolley and Wheelbarrow Manufacturing Plants

Trims raw perimeter flash off deep-drawn steel tubs to establish uniform flange width across every bucket model. Prepares clean, burr-free sheet margins required for smooth automated rim curling, hem folding, and handle frame bolting.

Construction and Heavy Material-Handling Equipment Manufacturing

Shears heavy-gauge steel cart tubs, concrete buggy trays, and industrial mortar hoppers to precise blueprint dimensions. Eliminates sharp edge burrs and stress-concentration micro-cracks, preventing operator hand injuries during manual handling.

Agricultural Implement and Farm Cart Production Facilities

Finishes stamped sheet metal feed cart troughs, wheelbarrow trays, and fertilizer spreader hopper bodies efficiently. Ensures seamless edge fit-up for secondary rim welding and robotically applied protective powder coatings.

Automotive, Hardware, and Custom Sheet Metal Stamping Shops

Executes high-speed perimeter trimming, notch punching, and flange shearing for diverse pressed metal components. Delivers precise edge geometry for bracket assemblies, chassis stiffeners, and custom drawn metal enclosures.ng the safety and electrical performance of large electric vehicle energy cells.

Finished Product Gallery

05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

The 200-Ton Sinter Hydraulic Press delivers smooth, controlled cutting tonnage and precise tool guidance engineered for trimming deep-drawn wheelbarrow tubs. Its rigid four-column architecture, adjustable stroke control, and vibration-free shearing eliminate sheet distortion and yield clean, burr-free edges.

Technical & Commercial Benefits

01

Controlled 200-Ton Hydraulic Shearing Force Preventing Sheet Distortion

Delivers uniform, shock-free cutting pressure across the entire tub perimeter without sheet bending or edge tearing. Smooth hydraulic cutting action prevents material stress fractures, ensuring flat flanges ready for downstream rim curling.

02

Rigid Four-Column Guide Assembly Maintaining Precise Die Alignment

Features a heavy pre-stressed four-pillar structure that maintains strict upper and lower platen parallelism under off-center cutting loads. Precise guide alignment prevents trimming blade collision, reduces burr formation, and extends shear blade service life.

03

Adjustable Stroke and Cushioning Speed Eliminating Severe Cutting Shock

Utilizes proportional hydraulic valving to decelerate slide travel right before initial shear blade contact with the steel flange. Controlled impact speeds suppress cutting vibration, minimize press frame fatigue, and reduce operating factory noise levels.

04

Fast Cycle Speeds Achieving High Hourly Tub Finishing Yields

Combines rapid approach and return speeds to achieve fast trimming rates of 250 to 380 tubs per hour. High operational throughput eliminates production line bottlenecks and maximizes output efficiency across wheelbarrow assembly lines.

05

Integrated Scrap Ejection Systems Maximizing Operator Safety and Flow

Equipped with automated pneumatic scrap blowers and mechanical part lifters for immediate removal of trimmed metal flash. Automated scrap discharge prevents trim jammed tooling, protects operator hands, and streamlines continuous manufacturing workflow.

06

Low Maintenance Hydraulic Architecture Reducing Operational Down Time

Smooth hydraulic pressure application reduces mechanical shock wear on hardened alloy tool steel cutting blades. Extended shear blade regrinding intervals lower routine tooling maintenance costs and minimize total machine downtime.