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1000T Cattle Salt Blocks Press press view 1
Cattle Salt Blocks · Hydraulic Press Machine

1000 Ton Four Pillar Hydraulic Press for Cattle Salt Blocks

1000T Rated Capacity
180 mm/s Slider Down Speed
10–18 mm/s Slider Pressing Speed
220 mm/s Slider Return Speed
1000T Cattle Salt Blocks Press press view 1
1000T Cattle Salt Blocks Press press view 2
1000T Cattle Salt Blocks Press — hydraulic press
1000T Cattle Salt Blocks Press press view 4

01 — Press System

1000 Ton Four Pillar Hydraulic Press Machine

Ultra-heavy-duty 1000-ton four-pillar hydraulic press engineered for high-density, large-format cattle salt block production. Features double-action hydraulic pressing with corrosion-resistant structural components for extreme industrial reliability.

Use Case

Industrial manufacturing of large-capacity, weather-resistant mineral and salt blocks for commercial livestock farming. Designed for continuous high-tonnage compaction of abrasive raw salt formulations into durable feeding blocks.

  • Core Applications: Compacts raw mineral salt into dense, long-lasting lick blocks for large-scale cattle feedlots and dairy farms. Used extensively across commercial livestock operations requiring heavy, weather-proof mineral supplement blocks.
  • Material: Utilizes high-purity sodium chloride blended with calcium carbonate, magnesium, and essential trace mineral premixes. Uses industrial binders like molasses and lignosulfonates to ensure maximum bonding strength during pressing.
  • Products Processed: Processes extra-heavy cattle salt blocks, high-density mineral licks, and protein-fortified nutritional feeding bricks. Designed to withstand extreme outdoor grazing environments without crumbling or absorbing excess moisture.
  • Why 1000-Ton Hydraulic Press: Delivers massive compression force required to press large-format, high-density salt blocks with zero air pockets. Ensures maximum weather durability, uniform density distribution, and high-volume daily production capacity.

02 — Technical Specifications

SM 1000 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 1000 HP – Hydraulic Press Machine is a heavy-duty industrial compaction system specifically engineered for the production of large cattle salt blocks. With its powerful 1000-ton pressing capacity, the machine delivers exceptional density, strength, and uniform mineral distribution, ensuring high-quality blocks weighing between 5–10 kg and above.

Capacity & Structural Design

  • Rated Capacity: 1000 Tons (≈ 9800 kN)
  • Type: Fourpillar hydraulic press
  • Frame: Heavy-duty welded steel (stress-relieved)
  • Safety factor: ≥ 1.35–1.40
  • Parallelism: ≤ 0.06–0.08 mm

Hydraulic System

  • Cylinder: Doubleacting heavy-duty
  • Bore: 550–650 mm
  • Stroke: 700–1200 mm
  • Working pressure: 30–32 MPa
  • Control: Servo-proportional hydraulic system

Complete Production Line Equipment

1. Raw Material Handling

  • Storage silos / bins
  • Conveyor or pneumatic feeding

2. Mixing System

  • Ribbon blender / paddle mixer
  • Capacity: 500–3000 kg/batch

3. Moisture Conditioning

  • Molasses dosing system
  • Moisture control: 5–10%

4. Feeding System

  • Hopper with screw conveyor
  • Automatic weighing system

5. Hydraulic Press Unit

  • Multi-cavity mold (2–6 cavities)
  • Automatic cycle operation

6. Ejection & Conveying

  • Hydraulic ejector system
  • Conveyor transfer

7. Drying / Curing

  • Natural drying or tunnel dryer
  • Duration: 12–48 hrs

8. Packing

  • Automatic weighing and bagging
  • HDPE or laminated packaging

Compression Cycle

  • Material feeding into cavities
  • Mold closing
  • Precompression (air release)
  • Full compression (densification)
  • Holding stage (bonding stability)
  • Decompression
  • Ejection of blocks
  • Transfer to curing

Working Envelope

  • Platen size:
    • Standard: 1000 × 1000 mm
    • Optional: 1200 × 1200 mm
  • Daylight: 1000–1500 mm
  • Column diameter: 180–220 mm

Control System

  • PLC: Siemens / Mitsubishi / Beckhoff
  • HMI: Advanced multi-recipe interface
  • Controls:
    • Pressure
    • Time
    • Moisture
    • Weight
  • Features:
    • Data logging
    • Batch traceability
    • Industry 4.0 readiness
    • Safety PLC

SM 1000 HP — Model Specifications

  • Nominal Force: 10000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1500 mm
  • Max Stroke of the Slider: 900 mm
  • Effective Bed Size: 1600 × 1600 mm
  • Slider Down Speed: 180 mm/s
  • Slider Pressing Speed: 10–18 mm/s
  • Slider Return Speed: 220 mm/s
  • Ejector Cylinder Nominal Force: 600 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Large Cattle Salt Blocks Manufacturing Plant

Salt, Minerals, BindersRaw Material
15 kg or 20 kgBlock Weight
250x250 mm or 300x300 mmBlock Size
20 to 25 SecCycle Time
Heavy tonnage continuous block compaction
High daily volumetric output rate
Uniform brick density and weight
Fully automated continuous block ejection
Reduced manual labor handling requirement
High operational machine uptime efficiency
Superior weather resistant block durability

03 — Die / Mold System

Precision Large Cattle Salt Blocks Die Engineering

Precision Large Cattle Salt Blocks Die Engineering focuses on the design and manufacture of high-accuracy dies for producing large cattle salt blocks with consistent dimensions, density, and structural integrity. The precision-engineered die system ensures uniform material filling and balanced compaction throughout the block, resulting in superior strength and durability.

Technical Specifications

Mold Type: Heavy-duty multi-cavity compression mold

Mold Materials

  • Tool steel: H13 / P20 alloy
  • Coatings:
    • Chrome / nickel plating
    • Anti-corrosion protection

Mold Construction

  • Upper punch: Multi-cavity pressing heads
  • Lower cavity: Symmetrical cavity layout
  • Alignment accuracy: ±0.02 mm
  • Ejection system: Hydraulic ejectors

Corrosion Protection: 

  • Salt-resistant coating 
  • Stainless inserts (optional)

Venting System

  • Micro vents for each cavity
  • Air release channels

Prevents:

  • Air pockets
  • Cracks
  • Uneven density

Surface Finish

AreaFinish
BlocksSmooth / textured
EdgesReinforced
BrandingEmbossed

Mold Life: 100,000 – 250,000 cycles

1000T Cattle Salt Blocks Press die mold
Case Study (Die Performance)

Precision Large Cattle Salt Blocks Die Mold

Cr12MoVDie Steel
58-62 HRCHardness
Vacuum HardeningHeat Treatment
High wear abrasion resistance
Excellent salt corrosion protection
Extended mold service life
High dimensional block accuracy
Uniform large block compaction
Reduced machine downtime frequency
Lower overall production cost

04 — Product Application

Where Large Cattle Salt Blocks Are Used

Large Cattle Salt Blocks are widely used in the livestock and dairy industries to provide long-term mineral supplementation for cattle in commercial farming operations. They are commonly deployed in large dairy farms, cattle ranches, breeding centers, feedlots, and grazing pastures, where continuous access to essential minerals is required.

Industry Applications

Dairy & Livestock

The Dairy & Livestock industry extensively uses large cattle salt blocks to provide essential minerals and trace nutrients for maintaining herd health and productivity. These blocks support cattle mineral supplementation by delivering a steady source of nutrients that promote growth, fertility, immunity, and overall animal performance.

Agriculture

The Agriculture sector uses large cattle salt blocks in grazing livestock feeding systems to provide a continuous source of essential minerals and trace nutrients for cattle in open pastures. These blocks serve as an effective field nutrition delivery solution, ensuring animals receive balanced mineral supplementation without the need for frequent feeding interventions.

Animal Nutrition Industry

The Animal Nutrition Industry uses large cattle salt blocks as high-value mineral blocks that provide essential minerals, trace elements, and nutrients for maintaining livestock health and productivity. These blocks are formulated to support growth, fertility, immunity, and overall animal performance through controlled mineral supplementation.

Feed Manufacturing

The Feed Manufacturing industry utilizes large cattle salt blocks for the mass production of animal nutrition products that deliver essential minerals and trace nutrients to livestock. These blocks are manufactured with consistent density, strength, and nutrient distribution, ensuring reliable performance across commercial feeding programs.

IndustryScenario
Dairy Farms Large-scale cattle nutrition
Livestock Ranches Outdoor feeding systems
Feed Industry Industrial block production
Export Markets Standardized feed blocks
Agriculture Grazing supplementation

Finished Product Gallery

1000T Cattle Salt Blocks Press finished product 1
1000T Cattle Salt Blocks Press finished product 2
1000T Cattle Salt Blocks Press finished product 3
1000T Cattle Salt Blocks Press finished product 4
1000T Cattle Salt Blocks Press finished product 5

05 — Key Advantages

Why Choose the 1000-Ton Sinter Hydraulic Press

The 1000-Ton Sinter Hydraulic Press is the ideal solution for manufacturing large cattle salt blocks, delivering exceptional compaction force for producing dense, high-strength blocks with superior durability. Its powerful hydraulic system ensures uniform compression, consistent mineral distribution, and reliable product quality, even for large block sizes.

01

Multi-cavity high output

Multi-cavity high output is a key advantage of the 1000-Ton Sinter Hydraulic Press, enabling the simultaneous production of multiple large cattle salt blocks in a single cycle. This significantly increases manufacturing capacity and supports continuous industrial-scale production while maintaining consistent density and quality across all cavities. T

02

Fully integrated production line

A fully integrated production line connects all manufacturing processes into a seamless and coordinated workflow, from raw material handling to final product packaging. Advanced automation, real-time monitoring, and synchronized equipment ensure efficient operations with minimal manual intervention.

03

High automation capability

High automation capability enables manufacturing processes to operate with minimal human intervention through the use of advanced machinery, robotics, and intelligent control systems. Automated production workflows increase efficiency, precision, and consistency while reducing the risk of errors and downtime.

04

High-density durable blocks

High-density durable blocks are engineered to provide exceptional strength, durability, and long-term performance in demanding construction applications. Their dense composition enhances load-bearing capacity while improving resistance to wear, impact, and environmental conditions.

05

Long-lasting feeding cycles

Long-lasting feeding cycles ensure a continuous and reliable supply of material to the production process, minimizing interruptions and reducing the need for frequent refilling. Optimized feeder design and efficient material handling systems support extended operational periods while maintaining consistent performance.

06

Large-scale production capability

Large-scale production capability enables manufacturers to efficiently produce high volumes of products while maintaining consistent quality and operational performance. Advanced production systems, automated processes, and optimized resource utilization support continuous, high-throughput operations.

Get In Touch

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Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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