01 — Press System
400 Ton Four Column Hydraulic Metal Stamping Press Machine
The 400 Ton Four Pillar Hydraulic Metal Stamping Press is a robust, marine-grade forming solution designed for manufacturing Ro-Ro ship lashing bowls used in vessel cargo securing systems. Its high forming force enables precise shaping of thick shipbuilding steel plates while maintaining excellent structural integrity and dimensional accuracy.
Delivering:
- High forming force for thick shipbuilding plates
- Excellent dimensional integrity
- Complianceready repeatability
- Long service life in harsh marine environments
Use Case
The 400 Ton Four Pillar press delivers repeatable, compliance-ready production with reliable performance in demanding marine fabrication environments. Its heavy-duty construction and advanced hydraulic system ensure long service life, high productivity, and consistent component quality.
- Core Applications: Manufacturing Ro-Ro ship lashing bowls, deck fittings, cargo securing components, and heavy-duty marine structural parts. It is widely used in shipyards, offshore fabrication facilities, and marine equipment manufacturing plants.
- Material: Suitable for shipbuilding-grade steel plates, high-strength structural steel, marine steel alloys, and corrosion-resistant metal sheets. The press can efficiently form thick materials required for marine applications.
- Key Functions: Performs deep drawing, stamping, forming, pressing, and shaping operations for marine-grade components. It ensures precise contour formation with consistent dimensional accuracy and surface quality.
02 — Technical Specifications
SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 400 HP – 400 Ton Hydraulic Press Machine is a robust, marine-grade metal stamping solution engineered for manufacturing Ro-Ro ship lashing bowls used in vessel cargo securing systems. The machine delivers a powerful 400-ton forming force, enabling precise shaping of thick shipbuilding steel plates while maintaining exceptional dimensional accuracy and structural integrity.
Capacity & Structural Design
- Rated Press Capacity: 400 metric tons (≈ 3,920 kN)
- Press Type: Fourpillar / fourcolumn hydraulic stamping press
- Frame Construction: Heavy fabricated steel, stressrelieved
- Design Duty: Continuous shipyard/industrial operation
- Structural Safety Factor: ≥ 1.30 (marine heavyduty)
- Deflection at Full Load: ≤ 0.06–0.08 mm
- Load Distribution: Uniform over entire die area (critical for bowl symmetry)
Hydraulic System
Main Hydraulic Cylinder
- Type: Doubleacting, heavyduty
- Bore Diameter: 320–380 mm
- Stroke: 400–600 mm
Maximum Working Pressure: 28–30 MPa (280–300 bar)
Hydraulic Power Pack
- Variabledisplacement axialpiston pump
- Proportional pressure control valves
Operating Modes
- Constantpressure deep drawing
- Strokecontrolled forming
- Pressure dwell (springback reduction)
Platen & Working Envelope
Upper & Lower Platen Size
- Standard: 800 × 800 mm
- Optional: up to 1,000 × 1,000 mm
Guide Columns
- Quantity: 4
- Diameter: 110–140 mm
- Finish: Hardened, hardchromed, precisionground
- Daylight Opening: 900–1,100 mm
- Platen Parallelism: ±0.02–0.03 mm per 300 mm
Controls & Safety
- Control System: Industrial PLC + touchscreen HMI
Monitored Parameters
- Press force vs stroke
- Dwell time
- Bottom dead center (BDC)
- Cycle and fault logging
Safety Systems
- Full guarding / light curtains
- Overpressure and overload protection
- Emergency stop circuits
- Marine yard–rated electrical panels
SM 400 HP — Model Specifications
- Nominal Force: 4000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1250 mm
- Max Stroke of the Slider: 800 mm
- Effective Bed Size: 1260 × 1160 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–12 mm/s
- Slider Return Speed: 100 mm/s
- Ejector Cylinder Nominal Force: 400 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Metal Stamped Ro-Ro Ship lashing Fittings Die Mold Engineering
The die mold system is precisely engineered for manufacturing Ro-Ro ship lashing fittings and lashing bowls from heavy-duty marine-grade steel plates. Its robust tooling design ensures accurate forming, high structural strength, and consistent dimensional quality during high-tonnage stamping operations.
Technical Specifications (Tooling)
Die Type : Heavy-duty forming and stamping die with single-operation or progressive tooling configuration for marine component production.
Die Materials: Premium hardened tool steels such as H13, D2, and alloy steel grades with heat- treated wear surfaces.
Tool Configuration & Construction: Precision-machined punch, die cavity, stripper plate, guide pillars, guide bushes, backing plates, and reinforced die set assembly.
Key Tooling Features: High-load capacity, excellent wear resistance, replaceable inserts, precision- g uided operation, and optimized material flow control.
Alignment Accuracy: Precision guide system providing alignment accuracy up to ±0.05 mm for consistent stamping and forming quality.
Materials Formed: Marine-grade steel plates, shipbuilding steel, high-strength structural steel, and ccorrosion-resistant alloy sheets.
Surface Finish : Fine-ground and polished forming surfaces with Ra 0.8–1.6 µm finish to ensure smooth material flow and superior part quality.
Tool Life: Typically 500,000–1,000,000 stamping cycles depending on material thickness, product volume, and maintenance practices.
Precision Metal Stamped Ro-Ro Ship lashing Fittings Die Mold
04 — Product Application
Where Metal Stamped Ro-Ro Ship lashing Fittings Are Used
Metal stamped Ro-Ro ship lashing fittings are critical safety components used to secure vehicles, trailers, containers, and heavy cargo during sea transportation. Their high strength and durability ensure reliable load restraint under demanding marine operating conditions.
Industry Applications
Ro-Ro (Roll-on/Roll-off) Ships
Lashing fittings are installed on decks to securely fasten vehicles, trucks, trailers, and rolling cargo. They prevent cargo movement during voyages and rough sea conditions.
Commercial Shipbuilding Projects
Shipyards use these fittings in the construction of cargo vessels, ferries, and specialized transport ships. They provide dependable anchor points for cargo securing systems.
Offshore and Marine Platforms
Heavy-duty lashing fittings are utilized on offshore structures and support vessels handling equipment and materials. Their robust design withstands harsh marine environments and dynamic loads.
Port and Cargo Handling Operations
Cargo terminals and logistics facilities use lashing systems equipped with these fittings to secure oversized and heavy transport loads. This improves operational safety and compliance with maritime cargo regulations.
Finished Product Gallery
05 — Key Advantages
Why Choose the 400-Ton Sinter Hydraulic Press
The 400-Ton Sinter Hydraulic Press is specifically designed for heavy-duty metal stamping applications requiring high forming force, precision, and reliability. It delivers consistent production of marine-grade Ro-Ro ship lashing fittings while ensuring superior quality, productivity, and long-term operational performance.
High Forming Capacity
The powerful 400-ton hydraulic force enables efficient forming of thick shipbuilding steel plates. This ensures strong, accurately shaped lashing fittings for demanding marine applications.
Excellent Dimensional Accuracy
Precision hydraulic control and rigid machine construction provide repeatable forming results. This helps maintain tight tolera
Built for Marine-Grade Components
The press is ideally suited for manufacturing critical cargo securing and ship deck fittings. Its robust design supports the production of high-strength components that meet marine industry standards.
Long Tool and Machine Life
Heavy-duty construction and smooth hydraulic operation reduce tool wear and mechanical stress. This extends equipment service life while minimizing maintenance requirements.
Higher Productivity and Efficiency
Fast, reliable press cycles enable increased production output with consistent forming performance. Manufacturers benefit from improved throughput and reduced production costs.
Reliable Performance in Demanding Environments
Designed for continuous industrial operation, the press delivers dependable results in shipyards and marine fabrication facilities. Its durability ensures stable performance even under challenging operating conditions.