01 — Press System
200 Ton Four Pillar Hydraulic Press Machine
200 Ton Four Pillar Hydraulic Press for Automotive TPE Floor Mats A high-precision hydraulic molding solution designed specifically for producing durable, lightweight, and custom-fit TPE automotive floor mats. It ensures accurate material distribution, sharp textured detail, and consistent production for OEM and aftermarket applications.
Use Case
Engineered for efficient compression and thermoforming of thermoplastic elastomer compounds into heavy-duty automotive interior mats. Integrated rapid heating and cooling platens optimize cycle times while maintaining high dimensional stability across all products.
- Core Applications: Designed for passenger cars, commercial vehicles, and off-road automotive floor protection systems. It produces highly durable interior mats engineered for all-weather protection, anti-slip performance, and noise dampening.
- Material: Utilizes Thermoplastic Elastomers (TPE) and Thermoplastic Olefins (TPO) blended with UV stabilizers and color pigments. These non-toxic, odorless, and fully recyclable materials offer high flexibility, rubber-like feel, and easy cleaning.
- Products Processed: Manufactures 3D custom-fit car floor liners, universal trunk mats, footwell protectors, and cargo trays. The finished components feature deep channels, anti-skid bottom nibs, and crisp aesthetic surface textures.
- Why 200-Ton Hydraulic Press: Provides the ideal clamping force required for medium-to-large surface area automotive mats without causing flash or warping. It guarantees uniform tonnage distribution across the platen, securing exact thickness tolerances and clear mold details.
02 — Technical Specifications
SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 200 HP – Hydraulic Press Machine delivers efficient and precise thermo-compression molding for automotive carpets and TPE floor mats. It ensures uniform shaping, consistent quality, and reliable performance for high-volume automotive interior production.
Capacity & Structural Design
- Rated Capacity: 200 Tons (≈ 1960 kN)
- Type: Fourpillar hydraulic hot press
- Frame: Rigid welded steel (stress-relieved)
- Safety factor: ≥ 1.30
- Deflection: ≤ 0.04–0.06 mm
Hydraulic System
- Cylinder: Doubleacting
- Bore: 220–280 mm
- Stroke: 300–600 mm
- Working pressure: 25–30 MPa
- Control: Proportional hydraulic system (smooth pressing)
Compression / Thermoforming Cycle
For Carpets:
- Pre-heated sheet loading
- Mold closing
- Forming pressure application
- Cooling stage
- Mold opening
For TPE Mats:
- Heated TPE sheet placement
- Compression molding
- Form shaping
- Cooling under pressure
- Mold release
Heated Platen System
- Heating type: Electric heaters / thermal oil
- Temperature range:
- Carpets: 120–160°C
- TPE mats: 160–220°C
- Accuracy: ±3°C
- Multi-zone heating
Working Envelope
- Platen size:
- Standard: 800 × 800 mm
- Optional: 1000 × 800 mm
- Daylight opening: 600–1000 mm
- Column diameter: 80–120 mm
Control System
- PLC + HMI
- Recipe-based forming cycles
- Monitoring:
- Pressure
- Temperature
- Time
- Data logging for automotive quality control
- Safety PLC & interlocks
SM 400 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 300 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Automotive TPE Floor Mats Die Mold Engineering
Precision Automotive Floor Carpets & TPE Floor Mats Die Engineering ensures accurate shaping, uniform thickness, and precise fitment for interior components. It delivers consistent quality, smooth finish, and reliable performance for automotive applications.
Technical Specifications
Mold Type
- Compression / thermoforming mold
- Matched die system
Mold Materials
- Aluminum (common for automotive forming molds)
- Tool steel (H13 / P20 for high volume)
Mold Construction
- Upper mold: Product contour
- Lower cavity: Detailed shape + reinforcement
- Guide pillars: Alignment accuracy ±0.02 mm
Heating & Cooling System
- Heating: Electric or thermal oil
- Cooling:
- Water channels integrated
- Rapid cooling for shape retention
Venting System
- Micro air vents
- Vacuum assist (optional)
Prevents:
- Air pockets
- Surface defects
Surface Finish
| Product | Surface |
| Carpet | Soft molded texture |
| TPE mats | Anti-slip patterns |
| OEM parts | Embossed logos |
Mold Life: 150,000 – 300,000 cycles
Precision Automotive TPE Floor Mats Die Mold
04 — Product Application
Where Automotive TPE Floor Mats Are Used
Automotive floor carpets and TPE floor mats are used in passenger cars, commercial vehicles, and transport fleets for interior protection and comfort. They provide durability, precise fitment, and enhanced aesthetics while protecting vehicle flooring from wear, dirt, and moisture.
Industry Applications
Automotive OEM & Tier1 Suppliers
In automotive OEM & Tier1 supply, automotive floor carpets and TPE floor mats are used in passenger vehicle interiors, commercial vehicle flooring, and EV interior systems. They ensure precise fitment, durability, and enhanced comfort for modern vehicle designs.
Aftermarket Automotive Sector
In the aftermarket automotive sector, automotive floor carpets and TPE floor mats are used as custom-fit accessories, branded interior upgrades, and premium enhancement products. They provide improved aesthetics, durability, and protection for vehicle interiors.
Industrial Applications
In industrial applications, automotive floor carpets and TPE floor mats are used as anti-slip mats, noise reduction panels, and shock-absorbing floor pads. They provide durability, safety, and enhanced comfort in demanding environments.
Transport & Mobility
In transport & mobility applications, automotive floor carpets and TPE floor mats are used in bus flooring, rail coach interiors, and aviation cabins. They provide durability, anti-slip safety, and comfort across high-traffic transport environments.
| Industry | Scenario |
|---|---|
| Automotive OEM | Vehicle-specific carpets |
| Aftermarket | Customized floor mats |
| EV Industry | Lightweight interior solutions |
| Transport | Bus & rail flooring |
| Industrial | Anti-slip safety mats |
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
It delivers precise thermo-compression molding with uniform pressure for accurate shape and fitment. Designed for efficiency, it ensures consistent quality, high repeatability, and reliable production of automotive interior components.
Flexible for multiple product types
Supports molding of various automotive components like carpets, TPE mats, and interior panels. It offers versatility, enabling efficient production across diverse product requirements.
Lightweight and durable
Produces automotive carpets and TPE mats that are lightweight yet highly durable. It ensures long-lasting performance with easy handling and improved vehicle efficiency.
Excellent aesthetics
Ensures smooth surface finish and precise detailing in automotive carpets and TPE mats. It enhances visual appeal and delivers premium-quality interior components.
High wear resistance
Produces automotive carpets and TPE mats with excellent resistance to abrasion and long-term use. It ensures durability and sustained performance in high-traffic vehicle interiors.
Improved customer comfort
Produces automotive carpets and TPE mats with superior cushioning and ergonomic design. It enhances driving comfort through better vibration damping and surface feel.
Noise reduction (carpets)
Produces automotive carpets with excellent soundabsorbing properties. It helps reduce cabin noise, enhancing driving comfort and overall vehicle acoustics.