01 — Press System
100T Four Column Hydraulic Press Machine
The 100-ton four-column hydraulic press machine manufactures standard-density bricks using quarry dust aggregate integrated into a fully automated production line. It applies uniform mechanical force to transform fine stone powder by-products into precise, durable wall construction units.
Use Case
Optimized for continuous operation, this production line produces 12,000 standard-density quarry dust bricks per 8-hour shift. The process utilizes a controlled dry-mix, hydraulic pressing, and a 7 to 28-day water curing cycle to ensure high-volume output.
Core Applications: Structural and non-load-bearing wall construction work requiring durable, cost-effective masonry building blocks.
Material: Formulated with 50% to 80% crusher/quarry dust, 8% to 15% cement binder, clean water for hydration, and optional admixtures.
Typical Products Processed: Standard brick dimensions of 228 x 104 x 75 mm for uniform and efficient masonry work.
Brick Compressive Strength: Delivers a reliable standard-density compressive strength ranging from 3 to 5 MPa.
Why 100 Ton Hydraulic Press: A 100-ton hydraulic press provides the ideal compaction force required to densely package fine quarry dust particles, eliminating internal air voids to secure consistent 3 to 5 MPa strength without structural defects.
02 — Technical Specifications
SM 100 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
This high performance 100 Ton hydraulic press machine is specifically engineered for manufacturing high density crusher and quarry dust bricks with maximum structural strength. It features heavy duty four column steel construction, precise PLC automation, and efficient hydraulic pressure control to ensure maximum hourly production output.
Capacity
Maximum pressing force capacity is 100 Tons for dense compaction. Specially rated for standard density crusher and quarry dust bricks.
Structural Design
Heavy duty steel plate frame engineered to sustain continuous impact loads. Stress relieved structure minimizing deflection during high pressure pressing cycles.
Frame Type
Four column vertical pillar design providing balanced load distribution. Rigid box type welded construction for long term structural stability.
Hydraulic System
Closed loop oil hydraulic circuit paired with high volume fluid reservoir. Industrial grade radial pump supplying continuous oil flow pressure.
Main Ram Stroke
Maximum vertical movement travel of the main cylinder is 300 mm. Precision controlled pressing depth ensuring accurate brick thickness dimensions.
Working Hydraulic Pressure
System operational pressing pressure maintained at 210 Bar. Inbuilt pressure relief valve safeguarding against structural or fluid overload.
Daylight Gap
Clear vertical clearance distance between bed and top ram face is 500 mm. Provides ample space to fit various heights of brick molds.
Approach Speed
Downward fast closing speed of the main pressing head is 100 mm per Sec. Reduces idle stroke duration before contacting raw material mixture.
Pressing / Drawing Speed
Controlled slow compaction pressing speed is set at 10 mm per Sec. Allows full air displacement from quarry dust for maximum density.
Return Speed
Upward retraction movement speed of the hydraulic ram is 90 mm per Sec. Speeds up mold opening cycle time to increase daily brick output.
Bed / Platen Size Platen
Working bottom table platen surface dimensions measure 600 mm by 500 mm. Machined smooth flat surface for precise mold seating and alignment.
Columns
Four hard chrome plated guide pillars providing rigid vertical alignment. Abrasion resistant pillar surface reduces friction and seal wear.
Working Envelope
Required machine footprint floor area space is 2000 mm by 1500 mm. Sufficient operational zone allowing smooth loading and manual or automatic removal.
Control System
Programmable logic controller based electrical operating panel display interface. Includes selector switches for manual setup mode and auto production mode.
Main Motor Power
Primary drive electric motor power rating is 15 Kilowatt. Runs on standard industrial three phase 415 Volt supply.
Valves & Hydraulics
Directional valves and pressure control blocks from international standard brands. Seamless high pressure steel hydraulic piping with leak proof fittings.
Automation
Automated sequence for feeding pressing and ejection yielding 1200 bricks per Hour. Dwell timing control ensures identical density across all production runs.
Safety Features
Prominent emergency stop buttons fitted on main frame and control desk. Hydraulic safety interlocks and overload protection valves for safe working conditions.
SM 100 HP — Model Specifications
Nominal Force: 1000 KN
Maximum Hydraulic Pressure: 25 MPa
Max Opening Height of the Slider: 800 mm
Max Stroke of the Slider: 500 mm
Effective Bed Size: 630 × 550 mm
Slider Down Speed: 100 mm/s
Slider Pressing Speed: 7–15 mm/s
Slider Return Speed: 90 mm/s
Ejector Cylinder Nominal Force: 100 KN
Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision 8 Cavity Crusher/Quarry Dust Bricks Die Mold Engineering
Engineered for heavy duty high volume production of standard density quarry dust bricks. Offers exceptional abrasion resistance, rigid structural integrity, and exact dimensional precision across all eight mold cavities.
Technical Specifications (Tooling):
Die Type
Custom heavy duty 8 Cavity Mold configuration designed for concurrent brick compaction. Enables uniform force distribution across all mold chambers to produce consistent high density bricks.
Die Materials
High grade wear resistant alloy tool steel hardened to resist extreme abrasive quarry dust friction. Heat treated structural components ensure maximum toughness and prevention of mold deformation.
Tool Configuration & Construction
Modular precision machined construction allowing quick assembly and simple maintenance. Reinforced outer bolster plate housing built to withstand repeated high pressure hydraulic impacts.
Key Tooling Features
Integrated mechanical ejector mechanism ensuring smooth damage free brick removal. Interchangeable core liner plates allow easy replacement of high wear surfaces without full die scrapping.
Alignment Accuracy
Precision guide pin and bush assembly ensuring strict dimensional tolerance within 0.5 mm. Perfect upper and lower die plate alignment prevents flash formation and material leakage.
Surface Finish
Polished internal cavity mold surfaces with surface roughness value under 0.8 mm. Ultra smooth wall texture facilitates seamless release of moist quarry dust material during ejection.
Tool Life
Designed to achieve up to 500000 typical production cycles under standard operating conditions. Proper maintenance and periodic liner replacement further extends overall mold operational life.
Precision 8 Cavity Crusher/Quarry Dust Bricks Die Mold
04 — Product Application
Where Standard Density Crusher/Quarry Dust Bricks Are Used
Standard density crusher and quarry dust bricks are widely used across residential, commercial, and industrial construction projects as a cost-effective, eco-friendly building material. Their superior compressive strength and uniform dimensions make them an ideal alternative to traditional clay bricks in load-bearing and non-load-bearing structural applications.
Industry Applications
Residential Building Construction
Widely utilized for constructing main structural walls, interior partition walls, and exterior boundary enclosures in housing developments. Provides excellent thermal insulation, precise dimensional accuracy, and significant savings on mortar usage during wall masonry work.
Commercial & Infrastructure Projects
Ideal for building office complexes, retail store walls, educational institutions, and perimeter protection barriers. Offers high load-bearing capacity and robust structural stability required for heavy footfall and high durability commercial environments.
Industrial Facilities & Warehouses
Frequently applied in factory boundary walls, storage warehouse partitions, and heavy duty industrial utility sheds. Demonstrates high resistance to chemical weathering, physical wear, and severe structural loads typical of industrial sites.
Pavement & Landscaping Enclosures
Used extensively for constructing retaining walls, garden border masonry, raised beds, and outdoor architectural barriers. Delivers long-lasting weather durability against rain and sun exposure while providing a neat aesthetic finish without requiring plastering.
Finished Product Gallery
05 — Key Advantages
Why Choose the 100-Ton Sinter Hydraulic Press
The 100 Ton Sinter Hydraulic Press offers an optimal balance of robust engineering and high-efficiency automation tailored specifically for quarry dust brick manufacturing. It delivers exceptional commercial viability by significantly reducing production overheads while maintaining strict technical standards and uniform product density.
Technical & Commercial Benefits
High Compaction Density
The continuous 100 Ton hydraulic pressing force eliminates internal air voids to ensure maximum structural strength. Resulting bricks exhibit superior compressive load resistance and reduced moisture absorption rate over time.
Automated Operational Efficiency
Advanced PLC automation drives seamless cycle timing across raw material feeding, pressing, and brick ejection. Reduces manual labor dependencies while consistently achieving high hourly production volumes without interruption.
Optimized Raw Material Utilization
Engineered to process abundant crusher and quarry dust aggregates without requiring expensive chemical additives. Provides a highly sustainable manufacturing process that converts industrial mineral waste into profitable building materials.
Precision Dimensional Consistency
Heavy duty four column guidance structure ensures precise mold alignment and minimal mechanical deflection during pressing. Produces bricks with exact dimensional tolerances, reducing mortar consumption and wall plastering expenses during construction.
Low Maintenance and Energy Costs
Energy efficient hydraulic circuit paired with an optimized electric drive motor lowers overall power consumption. Hardened wear plates and chrome plated guide columns extend component service life, minimizing equipment downtime.
Rapid Investment Return
High output capacity combined with low operational overheads ensures a quick payback period for manufacturers. Delivers a competitive market advantage through lower per-unit manufacturing costs and consistent product quality.