01 — Press System
200T Four Column Hydraulic Press Machine
The 200 Ton Four Column Hydraulic Press provides precise, high-pressure compression to form dense plastic-sand composite roof tiles. It compacts hot molten mixtures to eliminate internal air voids and lock in exact product dimensions.
Use Case
This integrated line automates extrusion, high-force pressing, and rapid chilled-water cooling to transform recycled plastic waste into durable roofing products. It provides a continuous industrial solution for manufacturing lightweight, non-corrosive, and weather-resistant composite tiles.
- Core Applications: Industrial and residential roofing installations requiring durable, waterproof, UV-resistant, and impact-resistant materials that are 30–40% lighter than traditional concrete tiles.
- Material: Waste recycled plastics (70% LDPE/PP) combined with quartz sand (30%), pigments (3%), and functional UV additives.
- Typical Products Processed: Plastic sand multi-color composite roof tiles.
- Why 200 Ton Hydraulic Press: Provides the high compaction force essential for eliminating voids in dense molten plastic-sand mixtures and ensuring high structural integrity across the mold shape.
02 — Technical Specifications
SM 200 HP – Hydraulic Press Machine Complete Technical Data
The SM 200 HP is a 200-ton four-column hydraulic press optimized for high-density compression molding of plastic-sand composite roof tiles. It delivers robust structural stability, precise hydraulic control, and automated cycling to ensure consistent product density and high operational output.
Capacity: 200 Ton clamping force
Structural Design: Heavy duty stress relieved steel structure
Frame Type: Four column round guide pillar frame
Hydraulic System: High pressure dual action hydraulic cylinder unit
Main Ram Stroke: 500 mm adjustable stroke
Working Hydraulic Pressure: 210 Bar maximum pressure
Daylight Gap: 800 mm daylight opening
Approach Speed: 120 mm Sec fast approach
Pressing / Drawing Speed: 12 mm Sec pressing speed
Return Speed: 100 mm Sec return speed
Bed / Platen Size Platen: 1000 mm x 1000 mm platen dimensions
Columns: 4 solid chrome plated guide columns
Working Envelope: 1000 mm x 1000 mm working space
Control System: PLC based automated control system with HMI
Main Motor Power: 15 HP electric motor power
Valves & Hydraulics: Proportional manifold block assembly and direction control valves
Automation: Fully automated pressing cycle integrated with auto loading system
Safety Features: Safety light curtains dual palm buttons and emergency stop buttons
SM 200 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision Single Cavity Plastic Sand Roof Tiles Die Mold Engineering
The precision single cavity die mold forms hot plastic-sand composite material under 200 tons of hydraulic pressure into solid, accurately defined roof tiles. Integrated internal water-chilled channels cool the mold continuously, allowing rapid solidifying and smooth part ejection without thermal distortion.
Technical Specifications (Tooling)
Die Type: Single Cavity Mold
Die Materials: High grade pre hardened alloy tool steel
Tool Configuration & Construction: Core and cavity block layout with integral cooling channels
Key Tooling Features: Continuous internal water cooling channels and mechanical ejector pin system
Alignment Accuracy: 002 mm precision guide pillar and bush alignment
Surface Finish: Polished mirror texture for easy mold release
Tool Life: 500000 typical production cycles
Precision Single Cavity Plastic Sand Roof Tiles Die Mold
04 — Product Application
Where Plastic Sand Composite Roof Tiles Are Used
Plastic sand composite roof tiles offer a durable, eco-friendly alternative to traditional clay or concrete roofing across various structural sectors. Their lightweight, waterproof, and high-impact properties make them an ideal solution for modern sustainable building projects.
Industry Applications
Residential Roofing Systems
Plastic sand composite tiles provide long-lasting, weatherproof protection for modern housing developments and private residential roofs. Their lightweight structure reduces load-bearing demands on roof frames while ensuring high thermal insulation and zero water leakage.
Commercial Building Structures
These composite tiles are widely installed on commercial warehouses, office complexes, and retail centers requiring durable structural coverage. They withstand harsh environmental exposure, resist color fading, and eliminate ongoing maintenance costs compared to conventional materials.
Industrial Sheds & Facilities
Ideal for factory roofs, agricultural sheds, and industrial storage units that face chemical fumes or coastal air exposure. Their non-corrosive properties prevent degradation from acid rain and salt air while offering high impact resistance against falling debris.
Low-Cost & Sustainable Housing
These recycled composite tiles serve as an economical, eco-friendly roofing choice for government housing schemes and green building projects. By converting waste plastics and quartz sand into sturdy tiles, they deliver affordable, UV-resistant shelter solutions for high-volume housing needs.
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
The 200 Ton Sinter Hydraulic Press offers an optimized, high-efficiency solution for manufacturing premium plastic-sand composite roof tiles. It bridges the gap between raw waste recycling and high-density structural production, delivering strong technical and commercial returns.
Technical & Commercial Benefits
High Compaction Force & Density
The 200-ton hydraulic capacity ensures uniform pressure distribution across the mold to completely eliminate internal air voids. This generates exceptionally dense composite roof tiles with superior structural strength and long-term mechanical reliability.
Automated High-Speed Production
Fully integrated automation coordinates auto-loading, precise hydraulic pressing, and rapid mold chilling for efficient continuous operation. This streamlines the manufacturing workflow to deliver reliable output rates with minimal manual labor requirements.
Superior Material Versatility & Sustainability
Specifically engineered to process dense matrices of 70% waste plastics (LDPE/PP) mixed with 30% quartz sand and color pigments. It turns low-cost post-consumer waste materials into profitable, high-demand eco-friendly building supplies.
Low Operational Costs & Energy Efficiency
Advanced hydraulic proportional valve technology minimizes power consumption by optimizing pressure delivery throughout every pressing stroke. Reduced cycle times paired with low maintenance demands lower total utility and operating overheads.
Exceptional Mold Alignment & Product Consistency
The heavy-duty four-column round guide design maintains rigid parallel accuracy during high-tonnage compression cycles. This guarantees tight dimensional tolerances, smooth surface finishes, and zero tile warping across every production run.
Rapid Return on Investment
Low raw material costs combined with automated high-speed output create high profit margins on finished composite roof tiles. The durable system engineering ensures a long operational lifespan, yielding fast capital payback for production facilities.