SMC / BMC / FRP Composite
- Large automotive panels (roof, doors, structural parts)
- Industrial composite structures
- Electrical enclosures and insulation systems
- High-strength FRP components
Press Range
1000-Ton Four Column
Hydraulic Press Machine
1000 Ton Four Column Hydraulic Press Machine is an industrial powerhouse, designed for extreme force applications and large-scale manufacturing. With unmatched strength, precision, and versatility, it is ideal for industries such as:
1000T
Rated Capacity
1000 – 2000 mm
Stroke Length
1800 – 3000 mm
Daylight Opening
Up to 300 bar
Hydraulic Pressure
01 — Press System Overview
1000-Ton Four Column Hydraulic Press
A 1000-ton four-column hydraulic press is a super heavy-duty, high-capacity industrial machine designed for extreme load operations, large component forming, and high-pressure compression applications. The four-column structure ensures uniform load distribution, superior rigidity, and precision alignment, even under maximum working conditions.
Core Components
- Main Hydraulic CylinderGenerates 1000 tons (~10,000 kN) pressing force
- Four Hard Chrome Plated ColumnsProvide excellent guidance and minimal deflection
- Moving Ram/SlideEnsures uniform pressure application across large die area
- Hydraulic Power PackHigh-capacity pumps, motors, valves, and oil reservoir
- Control SystemPLC + HMI interface with auto/semi-auto/manual operation
- Die Cushion (Optional)Essential for deep drawing and controlled forming
- Ejector System (Optional)High-capacity hydraulic ejector for heavy parts
- Safety SystemsLight curtains, overload protection, pressure sensors, emergency stop
02 — Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity | 1000 Tons (10,000 kN) |
| Structure | Four Column / Four Pillar Type |
| Stroke Length | 1000 – 2000 mm |
| Daylight Opening | 1800 – 3000 mm |
| Table Size | 2200 × 2200 mm to 3500 × 3500 mm |
| Hydraulic Pressure | Up to 300 bar |
| Approach Speed | 150 – 300 mm/sec |
| Working Speed | 5 – 40 mm/sec |
| Return Speed | 150 – 300 mm/sec |
| Power Pack | 90 – 200 kW |
| Control System | PLC + HMI (CNC optional) |
| Parallelism Accuracy | ±0.02 – ±0.05 mm |
| Ejector Capacity (Optional) | 100 – 250 Tons |
| Frame | Heavy-duty fabricated, stress-relieved steel |
Specifications can be customized based on tooling size, cycle requirements, and product complexity.
03 — Applications
TPE & Rubber Pads / Mats
- Large rubber mat and sheet molding
- Industrial TPE elastomer products
- Anti-vibration pads and flooring systems
Cattle Slat Blocks
- High-density concrete slat manufacturing
- Precast livestock flooring systems
- Large structural concrete components
Powder Metallurgy
- Ultra-high-pressure compacting of metal powders
- Dense preforms for sintering
- Heavy-duty and precision engineering parts
Deep Drawing & Stamping
- Extra-large and deep metal components
- Automotive tanks, panels, housings
- Thick sheet metal forming and shaping
Punching, Trimming & Cutting
- Heavy blanking and punching operations
- Flash trimming of large castings or forgings
- Rubber, plastic, and gasket cutting
Wood Chip & Plant Fiber Pallet
- Compression molding of eco-friendly pallets
- Biomass board and fiber products
- Sustainable industrial packaging solutions
04 — Key Advantages
01
Ultra-High Force Capability
- 1000-ton capacity enables:
- Processing of extra-large components
- High-density material compaction
- Heavy-duty industrial applications
02
Exceptional Structural Strength
- Four-column design ensures:
- Maximum rigidity
- Minimal deformation even under extreme loads
- Long operational life
03
Precision & Uniform Load Distribution
- Maintains excellent parallelism across large surfaces
- Ensures consistent, high-quality output
04
Wide Application Versatility
- Suitable for:
- Composites (SMC/BMC/FRP)
- Rubber & plastics
- Metals & concrete
- Eco-materials (fiber pallets)
05
Fully Customizable & Programmable
- Adjustable parameters:
- Pressure
- Stroke
- Speed
- PLC-based automation for repeatable cycles
06
Smooth & Controlled Operation
- Gradual force application
- Reduced vibration, shock, and tool wear
07
High Productivity
- Faster production cycles
- Reduced rejection rates
- Ideal for mass production
08
Energy Efficient Options
- Servo-hydraulic systems available
- Optimized power usage during idle/partial load
09
Advanced Safety & Automation
- Integrated safety systems
- Automation-ready for large production lines
- Reduced operator dependency