01 — Press System
400 Ton Four Column Hydraulic Press Machine
The 400-ton hydraulic press system is engineered for continuous heavy-duty compaction in automated production lines. It ensures uniform density distribution across all mold cavities to produce high-strength construction materials efficiently.
Use Case
This machine is configured for high-volume manufacturing with a continuous output of 30,720 bricks per 8-hour shift.
- Core Applications: High-load wall construction and structural masonry works
- Material Composition: Building debris sand, lime or cement, water, and gypsum or admixture binders
- Typical Products Processed: Standard 228 x 104 x 75 mm brick sizes
- Brick Density: Achieves compressive strengths of 12-15 MPa
Why 400 Ton Hydraulic Press?
- Superior Compaction: 400 tons of force removes internal air pockets for maximum material density
- Higher Yield Capability: Easily supports multi-cavity die configurations to hit 30,720 bricks per shift
- Structural Stability: 4-column design distributes high pressing forces evenly to protect mold tooling
- Automated Integration: Integrates with robotic feeders and automated palletizers for zero-hand contact lines
02 — Technical Specifications
SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 400 HP hydraulic press generates massive compaction force to produce extra high-density structural bricks from recycled debris sand. Its heavy-duty four-column construction ensures exact parallelism and reliable continuous operation under high pressure.
Capacity: 400 Ton heavy duty force
Structural Design: Heavy duty steel welded construct
Frame Type: 4 Column 3 Beam rigid structure
Hydraulic System: Cartridge valve integrated manifold system
Main Ram Stroke: 800 mm
Working Hydraulic Pressure: 25 MPa
Daylight Gap: 1250 mm
Approach Speed: 120 mm/Sec
Pressing / Drawing Speed: 10 mm/Sec
Return Speed: 100 mm/Sec
Bed / Platen Size Platen: 1400 mm LR x 1100 mm FB
Columns: 4 Hard chrome plated steel pillars
Working Envelope: 1400 mm x 1100 mm x 1250 mm
Control System: PLC programmable controller with touch screen HMI
Main Motor Power: 30 kW electric motor
Valves & Hydraulics: High pressure cartridge valves with oil cooling system
Automation: Fully automatic cycle operation
Safety Features: Dual hand start buttons and photo-electric light curtain curtains
SM 400 HP — Model Specifications
- Nominal Force: 4000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1250 mm
- Max Stroke of the Slider: 800 mm
- Effective Bed Size: 1260 × 1160 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–12 mm/s
- Slider Return Speed: 100 mm/s
- Ejector Cylinder Nominal Force: 400 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision 21 Cavity Building Debris Sand Bricks Die Mold Engineering
The 21-cavity precision die mold maximizes output density and dimensional accuracy for high-volume recycled debris sand brick production. Designed for extreme durability, it withstands high hydraulic compaction forces while ensuring smooth brick ejection.
Die Type: 21 Cavity Mold
Die Materials
- Alloy steel core plates
- Hardened D2 tool steel liners
Tool Configuration & Construction
- Heavy duty modular bolted frame
- Interchangeable wear resistant cavity blocks
Key Tooling Features
- Integrated hydraulic top and bottom ejection
- Tapered cavity design for easy demolding
Alignment Accuracy: 0.02 mm tolerance precision
Surface Finish: Ra 0.4 mm mirror polished finish
Tool Life: 500000 typical production cycles
Precision 21 Cavity Building Debris Sand Bricks Die Mold
04 — Product Application
Where Extra High Density Building Debris Sand Bricks Are Used
Extra high-density building debris sand bricks offer exceptional structural strength and sustainability for demanding modern construction projects. These bricks utilize recycled aggregate materials to provide high load capacity, environmental benefits, and long-term durability.
Industry Applications
High-Load Bearing Structural Walls
Engineered with high compressive strength, these bricks are ideal for multi-story load-bearing walls and heavy masonry structures without risk of cracking. Their dense core ensures even weight distribution and exceptional structural integrity over time.
Commercial & Residential Exterior Infrastructure
The tight dimensional precision produces clean, sharp architectural facades and durable exterior walls requiring minimal surface plastering. Their dense structure provides excellent resistance against severe weathering, thermal fluctuations, and moisture penetration.
Heavy-Duty Perimeter & Retaining Walls
Manufactured from dense debris sand, these bricks excel in demanding boundary structures, industrial enclosures, and retaining walls exposed to harsh outdoor conditions. Their superior impact strength protects against erosion and mechanical wear over prolonged exposure.
Eco-Friendly & Green Building Developments
Using up to 100% recycled debris sand helps commercial developments qualify for LEED and sustainable building certifications while diverting landfill waste. They deliver high thermal mass performance that enhances energy efficiency across eco-conscious building projects.
Finished Product Gallery
05 — Key Advantages
Why Choose the 400-Ton Sinter Hydraulic Press
The 400 Ton Sinter Hydraulic Press combines heavy-duty compaction force with energy-efficient automation to convert low-cost waste sand into high-margin construction bricks. It offers a low-maintenance, scalable solution designed to maximize daily production yields while lowering overall operating expenses.
Maximum Compaction Force & Exceptional Density
Delivers 400 tons of uniform hydraulic pressure to create extra high-density, crack-free bricks with superior structural strength. This allows manufacturers to utilize cheap recycled debris sand while meeting strict structural building codes.
Expanded 21-Cavity Capacity & Superior Output
Features a large platen area housing a 21-cavity mold to produce an impressive 3,840 bricks per hour. This massive throughput maximizes daily operational efficiency and lowers overall labor overhead per brick unit.
Optimized Hydraulic Energy Efficiency
Equipped with advanced manifold integrated cartridge valves and an efficient 30 kW motor system to minimize power losses. Lower energy consumption per unit generated directly boosts operational profitability.
Fully Automated Continuous Line Integration
Uses integrated PLC controls and user-friendly touch-screen interfaces to automate raw material feeding, pressing, and brick ejection. This reduces human labor dependencies, improves site safety, and maintains consistent manufacturing speed.
Heavy-Duty Structural Design & Reduced Wear
Constructed with a robust 4-column 3-beam frame that resists high cyclic fatigue and eliminates frame deflection. This rigid structural stability prolongs the working life of both the machine components and precision molds.
Eco-Friendly Construction & Resource Recycling
Transforms discarded building rubble and sand waste into valuable green building products without high-temperature kiln firing. This lowers raw material acquisition costs while qualifying projects for sustainable LEED certifications.