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400T Building Debris Sand Bricks Press press view 1
Extra High Density Building Debris Sand Bricks · Hydraulic Press Machine

400T Four Column Hydraulic Press for Extra High Density Building Debris Sand Bricks

400T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
100 mm/s Slider Return Speed

01 — Press System

400 Ton Four Column Hydraulic Press Machine

The 400-ton hydraulic press system is engineered for continuous heavy-duty compaction in automated production lines. It ensures uniform density distribution across all mold cavities to produce high-strength construction materials efficiently.

Use Case

This machine is configured for high-volume manufacturing with a continuous output of 30,720 bricks per 8-hour shift.

  • Core Applications: High-load wall construction and structural masonry works
  • Material Composition: Building debris sand, lime or cement, water, and gypsum or admixture binders
  • Typical Products Processed: Standard 228 x 104 x 75 mm brick sizes
  • Brick Density: Achieves compressive strengths of 12-15 MPa

Why 400 Ton Hydraulic Press?

  • Superior Compaction: 400 tons of force removes internal air pockets for maximum material density
  • Higher Yield Capability: Easily supports multi-cavity die configurations to hit 30,720 bricks per shift
  • Structural Stability: 4-column design distributes high pressing forces evenly to protect mold tooling
  • Automated Integration: Integrates with robotic feeders and automated palletizers for zero-hand contact lines

02 — Technical Specifications

SM 400 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 400 HP hydraulic press generates massive compaction force to produce extra high-density structural bricks from recycled debris sand. Its heavy-duty four-column construction ensures exact parallelism and reliable continuous operation under high pressure.

Capacity: 400 Ton heavy duty force

Structural Design: Heavy duty steel welded construct

Frame Type: 4 Column 3 Beam rigid structure

Hydraulic System: Cartridge valve integrated manifold system

Main Ram Stroke: 800 mm

Working Hydraulic Pressure: 25 MPa

Daylight Gap: 1250 mm

Approach Speed: 120 mm/Sec

Pressing / Drawing Speed: 10 mm/Sec

Return Speed: 100 mm/Sec

Bed / Platen Size Platen: 1400 mm LR x 1100 mm FB

Columns: 4 Hard chrome plated steel pillars

Working Envelope: 1400 mm x 1100 mm x 1250 mm

Control System: PLC programmable controller with touch screen HMI

Main Motor Power: 30 kW electric motor

Valves & Hydraulics: High pressure cartridge valves with oil cooling system

Automation: Fully automatic cycle operation

Safety Features: Dual hand start buttons and photo-electric light curtain curtains

SM 400 HP — Model Specifications

  • Nominal Force: 4000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1250 mm
  • Max Stroke of the Slider: 800 mm
  • Effective Bed Size: 1260 × 1160 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 100 mm/s
  • Ejector Cylinder Nominal Force: 400 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

400 Ton Extra High Density Building Debris Sand Bricks Fully Automated Production Line

228 x 104 x 75 mmBrick Size
3,840 BricksOutput/Hour
12-15 MPaCompressive Strength
20 SecondsCycle Time
Maximum Compaction Force Density
Reliable 15 MPa Strength
Massive Hourly Brick Output
Fast 20 Second Cycle
Superior Waste Debris Recycling
Perfect Dimensional Structural Uniformity
Uninterrupted Automated Line Efficiency

03 — Die / Mold System

Precision 21 Cavity Building Debris Sand Bricks Die Mold Engineering

The 21-cavity precision die mold maximizes output density and dimensional accuracy for high-volume recycled debris sand brick production. Designed for extreme durability, it withstands high hydraulic compaction forces while ensuring smooth brick ejection.

Die Type: 21 Cavity Mold

Die Materials

  • Alloy steel core plates
  • Hardened D2 tool steel liners

Tool Configuration & Construction

  • Heavy duty modular bolted frame
  • Interchangeable wear resistant cavity blocks

Key Tooling Features

  • Integrated hydraulic top and bottom ejection
  • Tapered cavity design for easy demolding

Alignment Accuracy: 0.02 mm tolerance precision

Surface Finish: Ra 0.4 mm mirror polished finish

Tool Life: 500000 typical production cycles

Case Study (Die Performance)

Precision 21 Cavity Building Debris Sand Bricks Die Mold

D 2 & HARDOX 450Die Material
56-60 HRCHardness
Vacuum HardeningHeat Treatment
Extreme Wear Resistant Durability
High Hardness Surface Finish
Superior Dimensional Precision Stability
Extended Tooling Service Life
Smooth Friction Free Ejection
Maximum Shock Load Capacity
Flawless Exact Tolerances

04 — Product Application

Where Extra High Density Building Debris Sand Bricks Are Used

Extra high-density building debris sand bricks offer exceptional structural strength and sustainability for demanding modern construction projects. These bricks utilize recycled aggregate materials to provide high load capacity, environmental benefits, and long-term durability.

Industry Applications

High-Load Bearing Structural Walls

Engineered with high compressive strength, these bricks are ideal for multi-story load-bearing walls and heavy masonry structures without risk of cracking. Their dense core ensures even weight distribution and exceptional structural integrity over time.

Commercial & Residential Exterior Infrastructure

The tight dimensional precision produces clean, sharp architectural facades and durable exterior walls requiring minimal surface plastering. Their dense structure provides excellent resistance against severe weathering, thermal fluctuations, and moisture penetration.

Heavy-Duty Perimeter & Retaining Walls

Manufactured from dense debris sand, these bricks excel in demanding boundary structures, industrial enclosures, and retaining walls exposed to harsh outdoor conditions. Their superior impact strength protects against erosion and mechanical wear over prolonged exposure.

Eco-Friendly & Green Building Developments

Using up to 100% recycled debris sand helps commercial developments qualify for LEED and sustainable building certifications while diverting landfill waste. They deliver high thermal mass performance that enhances energy efficiency across eco-conscious building projects.

Finished Product Gallery

05 — Key Advantages

Why Choose the 400-Ton Sinter Hydraulic Press

The 400 Ton Sinter Hydraulic Press combines heavy-duty compaction force with energy-efficient automation to convert low-cost waste sand into high-margin construction bricks. It offers a low-maintenance, scalable solution designed to maximize daily production yields while lowering overall operating expenses.

01

Maximum Compaction Force & Exceptional Density

Delivers 400 tons of uniform hydraulic pressure to create extra high-density, crack-free bricks with superior structural strength. This allows manufacturers to utilize cheap recycled debris sand while meeting strict structural building codes.

02

Expanded 21-Cavity Capacity & Superior Output

Features a large platen area housing a 21-cavity mold to produce an impressive 3,840 bricks per hour. This massive throughput maximizes daily operational efficiency and lowers overall labor overhead per brick unit.

03

Optimized Hydraulic Energy Efficiency

Equipped with advanced manifold integrated cartridge valves and an efficient 30 kW motor system to minimize power losses. Lower energy consumption per unit generated directly boosts operational profitability.

04

Fully Automated Continuous Line Integration

Uses integrated PLC controls and user-friendly touch-screen interfaces to automate raw material feeding, pressing, and brick ejection. This reduces human labor dependencies, improves site safety, and maintains consistent manufacturing speed.

05

Heavy-Duty Structural Design & Reduced Wear

Constructed with a robust 4-column 3-beam frame that resists high cyclic fatigue and eliminates frame deflection. This rigid structural stability prolongs the working life of both the machine components and precision molds.

06

Eco-Friendly Construction & Resource Recycling

Transforms discarded building rubble and sand waste into valuable green building products without high-temperature kiln firing. This lowers raw material acquisition costs while qualifying projects for sustainable LEED certifications.