01 — Press System
200T Four Column Hydraulic Press Machine
The 200-ton hydraulic press integrated with an automated extruder and chill system delivers high-efficiency compression molding for composite wall cladding panels. This complete setup ensures uniform material density, rapid cooling cycles, and vibrant multi-color finished products.
Use Case
Designed for full-line automated compression molding of plastic-sand composite wall cladding brick panels using molten recycled polymers and C&D sand. The line seamlessly handles heating, extrusion, precise pressing, and rapid water-chilled mold cooling for high-volume output.
Final Product Properties
- Core Applications: Building facade cladding, decorative exterior wall panels, moisture-prone interior wall surfacing, and architectural landscaping features
- Material: 30% recycled plastics (LDPE, PET, ABS), 70% crushed construction and demolition sand, 3% color pigments, and UV stabilizing additives.
- Products Processed: Lightweight, waterproof, impact-resistant, and weather-proof plastic sand composite wall cladding brick panels in multi-color finishes.
- Why 200 Ton Hydraulic Press: Provides the exact compaction force required to eliminate internal voids in dense sand-plastic melts, ensuring crisp panel detailing, structural integrity, and accurate dimensions without crushing the silica filler.
02 — Technical Specifications
SM 200 HP – Hydraulic Press Machine Complete Technical Data
The SM 200 HP delivers reliable 200-ton compaction force with automated controls and fast hydraulic action. Built for high-volume manufacturing, it ensures consistent density and precise wall panel dimensions.
Capacity: Pressing Capacity 200 Tons
Structural Design: Robust Heavy Duty Rigid Frame Construction
Frame Type: Four Column Type Guidance System
Hydraulic System: High Efficiency Proportional Hydraulic Drive System
Main Ram Stroke: Stroke Length 500 mm
Working Hydraulic Pressure: System Pressure 210 bar
Daylight Gap: Maximum Daylight 800 mm
Approach Speed: Fast Downward Speed 150 mm per Sec
Pressing / Drawing Speed: Slow Pressing Speed 10 mm per Sec
Return Speed: Fast Upward Return Speed 120 mm per Sec
Bed / Platen Size Platen: Platen Dimensions 1000 x 1000 mm
Columns: Four Pillar Solid Chrome Plated Columns 120 mm Diameter
Working Envelope: Clear Daylight Working Area 1000 x 1000 mm
Control System: PLC Controlled System with Touchscreen HMI Interface
Main Motor Power: Electric Drive Motor 15 kW
Valves & Hydraulics: Proportional Directional Valves with Rexroth Hydraulics
Automation: Integrated Auto Loading System Interface
Safety Features: Dual Safety Light Curtains and Emergency Stop Buttons
- SM 200 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision 2 Cavity Wall Cladding Brick Panel Die Mold Engineering
Engineered for dual-cavity compression molding of plastic-sand composite wall cladding brick panels under a 200-ton hydraulic load. Designed to maximize production output while maintaining crisp architectural textures and precise panel dimensions.
Technical Specifications (Tooling)
Die Type: 2 Cavity Mold
Die Materials
- Core and Cavity P20 or H13 Tool Steel
- Mold Base S45C Carbon Steel
Tool Configuration and Construction
- Precision Machined Dual Cavity Split Mold Block
- Ejector Pins with Pneumatic Auxiliary Push System
Key Tooling Features
- Integrated High Flow Water Cooling Channels
- Textured Brick Pattern Engraved Cavity Surfaces
Alignment Accuracy
- Guidance Precision within 0 point 0 2 mm
- Guide Pillar Tolerance within 0 point 0 1 mm
Surface Finish: Cavity Texture Polish Ra 0 point 8 microns
Tool Life: 500000 Production Cycles
Precision 2 Cavity Composite Wall Cladding Brick Panel Die Mold
04 — Product Application
Where Plastic Sand Composite Wall Cladding Brick Panels Are Used
Plastic-sand composite wall cladding brick panels are lightweight, weather-resistant, and visually versatile exterior and interior surfacing solutions. They are extensively applied across commercial, residential, and infrastructure developments to provide durable, aesthetic wall protection without high maintenance costs.
Industry Applications
Commercial Building Facades
Applied to exterior walls of office complexes, shopping centers, and retail stores to create attractive architectural finishes. They protect underlying structures from heavy rain, UV radiation, and environmental pollution while remaining colorfast.
Residential Exterior Cladding
Widely installed on private villas, apartment housing, and boundary walls as an eco-friendly brick accent alternative. The lightweight panels reduce dead loads on structure walls and lower installation labor time significantly compared to masonry.
Public Infrastructure and Transit Hubs
Deployed along railway station walls, highway underpasses, metro stations, and public plazas due to high impact resistance. Their non-porous composition resists graffiti, moisture absorption, and thermal degradation in high-traffic public spaces.
Interior Accent and Feature Walls
Fitted in hotel lobbies, restaurant interiors, and corporate reception areas for decorative brick-texture surfacing. They provide excellent sound insulation, fire resistance, and moisture resistance for long-term interior wall durability.
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
The 200-ton hydraulic press offers the ideal balance of compaction force, fast cycle speeds, and precise temperature integration for composite cladding panels. It enables manufacturers to convert low-cost waste plastic and sand into high-margin, durable architectural products.
Technical & Commercial Benefits
Optimal Compaction Tonnage
Delivers precise 200-ton clamping pressure to eliminate internal voids, ensuring thin cladding panels achieve high structural strength and impact resistance without warping.
Parallel Platen Accuracy
Maintains rigid platen parallelism during compression, producing consistent panel thickness across both mold cavities and eliminating material flash on panel edges.
Fast Cycle Integration
Coordinates smoothly with the industrial chiller system to allow rapid cooling down to demolding temperature, keeping total cycle time low and output high.
Energy Efficient Operation
Utilizes modern hydraulic circuits and variable pump controls to optimize power consumption during dwell and pressing phases, reducing unit production costs.
Flexible Surface Detail Molding
Applies uniform hydraulic pressure across the full bed area, capturing intricate brick, stone, or slate surface textures engraved into the mold cavities.
Low Maintenance Architecture
Features chrome-plated columns, heavy-duty guidance bushes, and central lubrication, minimizing daily operational wear and extending overall machine service life.