01 — Press System
100T Four Column Hydraulic Press Machine
100T Four Column Hydraulic Press for Forming Household Pots & Pans is a compact and efficient metal forming solution designed for manufacturing high-quality cookware products from aluminum, stainless steel, and mild steel sheets. The machine delivers precise and uniform forming force for deep drawing, shaping, and sizing operations, ensuring excellent product finish and dimensional consistency.
Offering:
- Reliable deep drawing of stainless steel and aluminum
- Consistent shape and surface finish
- High productivity with low operating cost
- Scalability for growing cookware businesses
Use Case
The 100 Ton Four Pillar Hydraulic Press is an ideal forming solution for manufacturing household cookware and utensils, offering reliable deep drawing performance for stainless steel and aluminum components. Its precise hydraulic control ensures consistent product shape, excellent surface finish, and efficient material utilization.
- Core Applications: Manufacturing household cookware, kitchen utensils, pots, pans, bowls, containers, and deep-drawn kitchen products. It is widely used in cookware production plants and metal forming facilities.
- Material: Suitable for stainless steel, aluminum, mild steel, and other food-grade metal sheets. The press ensures efficient forming while maintaining material integrity and surface quality.
- Typical Products Formed: Household cooking pots, frying pans, saucepans, pressure cooker bodies, kitchen bowls, and utility containers. It supports production of various shapes and sizes with consistent quality.
- Key Functions: Performs deep drawing, forming, shaping, embossing, sizing, and pressing operations. The machine ensures uniform wall thickness, smooth contours, and precise dimensional accuracy.
- Why 100 Ton Hydraulic Press?: The 100-ton capacity provides the optimal forming force required for most cookware and utensil applications. It delivers reliable production, reduced material wastage, long tool life, and cost-effective operation for high-volume manufacturing.
02 — Technical Specifications
SM 100 HP – HYDRAULIC PRESS MACHINE
COMPLETE TECHNICAL DATA
The SM 100 HP – 100 Ton Hydraulic Press Machine is a versatile and efficient forming solution designed for the production of household cookware and utensils. It delivers a controlled 100-ton pressing force for deep drawing, shaping, embossing, and sizing operations, ensuring consistent product quality, excellent surface finish, and accurate dimensions.
Capacity & Structural Design
- Rated Press Capacity: 100 metric tons (≈ 980 kN)
- Press Configuration: Fourpillar / fourcolumn hydraulic press
- Frame Construction: Welded steel frame, stressrelieved
- Design Duty: Continuous cookware production
- Structural Safety Factor: ≥ 1.25
- Deflection at Full Load: ≤ 0.04–0.05 mm
- Load Distribution: Uniform over entire die area
Hydraulic System
Main Hydraulic Cylinder
- Type: Doubleacting
- Bore Diameter: 180–220 mm
- Stroke: 250–400 mm
Maximum Working Pressure: 25 MPa (250 bar)
Hydraulic Power Pack
- Fixed or variabledisplacement pump
- Proportional pressurecontrol valve
Operating Modes
- Constantpressure deep drawing
- Strokecontrolled forming
- Pressure dwell (to avoid springback)
Platen & Working Envelope
Upper / Lower Platen Size
- Standard: 350 × 350 mm
- Optional: up to 450 × 450 mm
Guide Columns
- Quantity: 4
- Diameter: 60–80 mm
- Finish: Hardened, hardchromed & precisionground
- Daylight Opening: 450–650 mm
- Platen Parallelism Accuracy: ±0.02 mm / 300 mm
Controls & Safety
- Control System: PLC with touchscreen HMI
Monitored Parameters
- Forming force
- Stroke position
- Dwell time
- Cycle counter
Safety Systems
- Twohand operation
- Safety guards or light curtain
- Pressurerelief & overload valves
- Emergency stop
SM 100 HP — Model Specifications
- Nominal Force: 1000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 900 mm
- Max Stroke of the Slider: 600 mm
- Effective Bed Size: 750 × 700 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–15 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision Deep Drawing Household Cookware and Utensils Die Mold Engineering
The die mold system is precision-engineered for deep drawing household cookware and utensils, ensuring uniform material flow, accurate dimensions, and superior surface quality. Its optimized design enables efficient production of stainless steel and aluminum cookware with minimal wrinkling, thinning, or material stress.
Technical Specifications (Tooling)
Die Type: Precision deep drawing die with forming, redraw, sizing, and trimming tooling configurations.
Die Materials: High-grade hardened tool steels such as D2, H13, and wear-resistant alloy steel materials.
Tool Configuration & Construction: Precision-machined punch, die cavity, blank holder, guide pillars, guide bushes, stripper rings, and reinforced die set assembly.
Key Tooling Features: Optimized material flow control, anti-wrinkling design, high wear resistance, replaceable inserts, and precision-guided operation.
Alignment Accuracy: High-precision guide system providing alignment accuracy up to ±0.03 mm for consistent cookware dimensions.
Materials Formed: Stainless steel, aluminum, mild steel, food-grade metal sheets, and cookware-grade alloys.
Surface Finish: Mirror-polished and fine-ground forming surfaces with Ra 0.2–0.8 µm finish for superior cookware appearance and smooth drawing performance.
Tool Life: Typically, 800,000–1,500,000 production cycles depending on material type, sheet thickness, production volume, and maintenance practices.
Precision Deep Drawing Household Cookware and Utensils Die Mold
04 — Product Application
Where Deep Drawn Household Cookware and Utensils Are Used
Deep drawn household cookware and utensils are widely used in residential and commercial kitchens due to their durability, hygienic properties, and excellent heat distribution. Their seamless construction, smooth surface finish, and high strength make them ideal for everyday cooking and food preparation applications.
Industry Applications
Domestic Household Kitchens
Deep drawn cookware such as pots, pans, bowls, and containers are commonly used for daily cooking needs. Their robust construction ensures long service life and ease of cleaning.
Hotels and Restaurant Kitchens
Commercial kitchens rely on deep drawn cookware for high-volume food preparation and cooking operations. These products offer durability, consistent performance, and resistance to frequent use.
Catering and Food Service Industries
Large-scale catering facilities use deep drawn utensils and containers for cooking, serving, and food handling. Their seamless design supports hygiene and operational efficiency.
Food Processing and Institutional Facilities
Canteens, hospitals, educational institutions, and food processing units utilize deep drawn cookware and utensils for safe and reliable food preparation. Their corrosion resistance and easy maintenance make them suitable for demanding environments.
Finished Product Gallery
05 — Key Advantages
Why Choose the 100-Ton Sinter Hydraulic Press
The 100-Ton Sinter Hydraulic Press is an efficient and reliable solution for manufacturing deep drawn household cookware and utensils with high precision and consistent quality. Its advanced hydraulic control, compact design, and cost-effective operation make it ideal for both small and mid-scale cookware manufacturers.
Excellent Deep Draw Control
The press delivers smooth and controlled forming pressure throughout the drawing cycle. This ensures uniform material distribution and minimizes wrinkles, cracks, and thinning defects.
Smooth Cosmetic Surface Finish
Precise hydraulic movement helps produce cookware with superior surface quality and appearance. This reduces secondary finishing requirements and enhances product value.
Compact Footprint and Low Energy Use
The machine occupies less factory floor space while maintaining high production efficiency. Its energy-efficient hydraulic system helps reduce overall operating costs.
Long Die Life
Controlled force application minimizes shock loads and stress on tooling components. This extends die service life and lowers tooling maintenance expenses.
Easy Operator Training
User-friendly controls and simple operating procedures enable faster operator learning. This improves workplace productivity and reduces training time for new personnel.
Cost-Effective for Small and Mid-Scale Manufacturers
The press offers an excellent balance of performance, reliability, and investment cost. It helps cookware manufacturers achieve profitable production with lower capital and operational expenditure.