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1000T Trimming turbine blades Press press view 1
Trimming Turbine Blades · Hydraulic Press Machine

1000 Ton Four Pillar Hydraulic Press for Trimming Turbine Blades & Aerospace Fittings

1000T Rated Capacity
180 mm/s Slider Down Speed
10–18 mm/s Slider Pressing Speed
220 mm/s Slider Return Speed
1000T Trimming turbine blades Press press view 1
1000T Trimming turbine blades Press press view 2
1000T Trimming turbine blades Press press view 3
1000T Trimming turbine blades Press press view 4

01 — Press System

1000 Ton Four Pillar Hydraulic Press Machine

The 1000-ton four-pillar hydraulic press provides a best-in-class solution for high-precision trimming of turbine blades and complex aerospace fittings. This system secures exact tolerance control and repeatable, certifiable manufacturing quality when processing tough titanium and specialty superalloys.

Use Case

This machine processes high-value, safety-critical aerospace components that demand tight dimensional tolerances and crack-free edge quality after cutting. It delivers the massive force capacity and variable ram speed profiling required to trim tough forged stocks without inducing metallurgical defects.

Core Applications

  • Precision flash removal from high-stress forged and investment-cast engine components
  • Contour trimming, piercing, and profile cleaning of structural airframe connections

Material

  • Advanced high-strength aerospace titanium grades including Ti-6Al-4V
  • Nickel-based superalloys, cobalt-chromium series, and specialized high-temperature materials

Typical Products Formed

  • High-pressure jet engine turbine blades, fan blades, and compressor vanes
  • Heavy-duty aerospace structural brackets, landing gear fittings, and engine mounts

Key Functions

  • Programmable velocity profiling to prevent edge cracking on tough superalloy structures
  • Integrated multi-axis tool sensing to guarantee damage-free component positioning during shearing

Why 1000-Ton Hydraulic Press?

  • Massive force distribution prevents frame deflection, keeping punch and die alignment perfectly centered
  • Delivers the precise tonnage required to cleanly shear thick, heat-treated aerospace alloys without edge deformation

02 — Technical Specifications

SM 1000 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

The SM 1000 HP hydraulic press delivers maximum force capacity and rigid alignment for processing high-strength aerospace components. Its heavy-duty engineering provides the precise control needed to shear tough superalloys cleanly without structural deflection.

Capacity

  • Maximum pressing force capacity of 10000 kN
  • Minimum adjustable stripping force capacity of 1000 kN

Structural Design

  • Four pillar heavy duty solid steel plate assembly
  • Advanced finite element modeling for low stress concentration

Frame Type

  • Ultra rigid pre tensioned tie rod frame architecture
  • Monolithic base structure with zero geometric distortion

Hydraulic System

  • Dual variable displacement axial piston pump assembly
  • Dynamic fluid filtration and thermal regulation circuits

Main Ram Stroke

  • Maximum slide downward stroke length of 900 mm
  • Precision stroke depth positioning resolution of 0.02 mm

Working Hydraulic Pressure

  • Maximum continuous operational oil pressure of 260 bar
  • Peak safety valve relief pressure rating of 300 bar

Daylight Gap

  • Maximum open vertical daylight window of 1350 mm
  • Minimum closed shut die space height of 450 mm

Approach Speed

  • Fast downward advance slide travel speed of 220 mm/Sec
  • Soft touch tool entry decelerating speed of 15 mm/Sec

Pressing / Drawing Speed

  • Controlled high tonnage shearing speed of 4 to 20 mm/Sec
  • Continuous constant pressure velocity control for deep drawing

Return Speed

  • Rapid upward ram ascent extraction speed of 180 mm/Sec
  • Integrated multi stage pre return decompression cycle timing

Bed / Platen Size Platen

  • Total clear bolster bed width left to right of 1800 mm
  • Total clear bolster bed depth front to back of 1500 mm

Columns

  • Hardened induction chrome plated solid steel pillar diameter of 250 mm
  • Extended guidance guide bushings with automated grease lubrication

Working Envelope

  • Total horizontal interior clearance space of 1800 by 1500 mm
  • Maximum permissible upper tool mass weight of 10500 kg

Control System

  • Advanced industrial programmable logic controller with touch interface
  • Dual axis linear transducer position tracking accuracy of 0.01 mm

Main Motor Power

  • Primary high torque electric motor output of 90 kW
  • Secondary auxiliary pilot hydraulic system motor of 15 kW

Valves & Hydraulics

  • High frequency response proportional flow control cartridge blocks
  • Main cylinder fast pre fill valve integration setup

Automation

  • Robotic arm loader and unloader communications interface ports
  • Hydraulic quick die action clamping system control connections

Safety Features

  • Dual channel safety light curtains guarding front and rear areas
  • Automated mechanical anti drop safety locking block system

SM 1000 HP — Model Specifications

  • Nominal Force: 10000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1500 mm
  • Max Stroke of the Slider: 900 mm
  • Effective Bed Size: 1600 × 1600 mm
  • Slider Down Speed: 180 mm/s
  • Slider Pressing Speed: 10–18 mm/s
  • Slider Return Speed: 220 mm/s
  • Ejector Cylinder Nominal Force: 600 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Trimming Turbine Blades & Aerospace Fittings Production Line

3-12 mmBlank Thickness
600 x 400 mmBlank Size
12–18 SecCycle time
200-300 PartsOutput/Hour
Component rejection rate plummeted
Flawless edge profiles achieved
Process micro-cracking eliminated entirely
Manual deburring bypassed completely
Tooling life extended significantly
Production throughput boosted cleanly
Flash removal executed perfectly

03 — Die / Mold System

Precision Trimming Turbine Blades & Aerospace Fittings

Die Mold Engineering

This ultra-rigid die system is engineered to handle extreme shearing forces required for clean flash removal on complex aerospace components. It features ultra-hard cutting contours that prevent deformation while maintaining tight aerodynamic profiles.

Technical Specifications (Tooling)

Die Type

  • Heavy duty precision trimming and flash pinching die set
  • Multi segment contour matched compound tooling configuration

Die Materials

  • Premium powder metallurgy high speed tool steel matrix
  • Premium grade tungsten carbide inserts in critical high stress zones

Tool Configuration & Construction

  • Modular matrix design featuring easily swappable punch inserts
  • Heavy duty stress relieved steel base shoes with ball guide pillars

Key Tooling Features

  • Integrated hydraulic mechanical ejectors for seamless component extraction
  • Waste splitting scrap cutters to divide flash sections cleanly

Alignment Accuracy

  • Punch and die cutting clearance maintained below 0.025 mm
  • Guide pillar geometric concentricity tolerance kept within 0.008 mm

Materials Formed

  • High strength titanium alloys including titanium six aluminum four vanadium
  • Nickel based superalloys and high temperature cobalt alloys

Surface Finish

  • Active cutting surfaces polished down to Ra 0.25 microns
  • Advanced multi layer titanium aluminum nitride coating at 0.004 mm thickness

Tool Life

  • Expected production span of 80000 cycles before required edge sharpening
  • Total structural service capability reaching 1200000 production cycles
Case Study (Die Performance)

Die Mold

PM Tool SteelDie Material
64–66 HRCHardness
Vacuum HardenedHeat Treatment
Edge wear reduced drastically
Component distortion avoided completely
Delamination defects eliminated entirely
Sharpening intervals extended significantly
Production uptime maximized fully
Flash separation executed cleanly
Flawless surface finish secured

04 — Product Application

Where Precision Trimming Turbine Blades & Aerospace Fittings Are Used

Precision-trimmed turbine blades and structural aerospace fittings are critical, high-stress elements installed across modern commercial and military flight networks. These components operate under extreme mechanical forces and thermal gradients where structural failure is not an option.

Industry Applications

These highly specialized aerospace components are essential across high-performance sectors where component failure must be completely eliminated. They find widespread use in commercial passenger aviation, military defense aircraft, spacecraft launch vehicles, orbital satellite networks, and industrial power generation gas turbines.

Aircraft Propulsion Systems

High-pressure turbine blades, compressor rotors, and fan assemblies drive the core thermodynamic flow of modern jet engines. These parts operate at extreme temperatures and rotational velocities to maximize thrust efficiency while ensuring long-term structural integrity.

Fuselage and Wing Attachments

Heavy-duty structural fittings, wing-root brackets, and landing gear mounts secure the main load-bearing frames of the aircraft. They safely transfer high dynamic stresses during takeoff, flight turbulence, and landing impacts to maintain the integrity of the airframe.

Control Surfaces and Actuation

Precision-trimmed linkages, hinges, and actuator fittings connect the pilot controls directly to the ailerons, elevators, and flaps. These critical sub-assemblies deliver highly predictable aerodynamic responses and structural stability over millions of flight operation cycles.

Internal Fluid and System Routing

Specialized high-pressure manifold blocks, valve fittings, and structural conduit clamps manage complex hydraulic and fuel systems. Their perfect dimensional accuracy prevents hazardous fluid leaks and withstands continuous system vibrations throughout deep flight missions.

Finished Product Gallery

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05 — Key Advantages

Why Choose the 1000-Ton Sinter Hydraulic Press

The 1000-Ton Sinter Hydraulic Press delivers extreme frame rigidity and micro-precise speed control designed for the toughest aerospace superalloys. It ensures pristine, crack-free edge clipping on high-value components while drastically cutting manual post-processing and scrap costs.

Technical & Commercial Benefits

01

Massive Deflection-Free Force Capacity

The heavy-duty 1000-ton structural architecture eliminates frame stretching and shifting during high-load trimming cycles on thick parts. This extreme rigidity ensures perfect alignment, preventing edge damage on expensive titanium and nickel-based turbine components.

02

Advanced Programmable Velocity Control

Proportional hydraulics allow operators to customize the deceleration profile as the trimming tool shears through tough forgings. Controlling the speed drop limits mechanical shock, preventing micro-cracking and structural distortion along critical component contours.

03

Complete Elimination of Secondary Finishes

The press maintains razor-sharp alignment to consistently deliver clean, burr-free cuts on complex investment-cast or forged fittings. Eliminating manual grinding or secondary deburring steps cuts production cycle times and direct workshop labor costs.

04

Maximum Protection for Expensive Tooling

Smooth hydraulic transitions combined with precision shock absorbers reduce sudden tool impact forces during heavy breakthroughs. Minimizing this stress prevents premature chipping, significantly extending the operational lifespan of high-grade die sets.

05

Enhanced Production Output and Yields

Rapid approach and retraction speeds optimize cycle times to maximize the daily volume of flight-ready parts. The fast throughput combined with near-zero component rejection rates boosts commercial profitability on competitive aerospace programs.

06

Automated Quality Assurance Monitoring

Integrated electronic tracking systems continuously log absolute stroke depth and peak tonnage data for every single press cycle. This digital process archive provides the precise data history required by global aviation authorities for flight safety certification.

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Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

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