Skip to main content
+91 92441 40560 sinter.marketing@sintermachines.com
Sinter Machines ↗ Download Catalogue
200T Recycled Plastic Lumber Pallets Press press view 1
Recycled Plastic Lumber Pallets · Hydraulic Press Machine

200 Ton Four Pillar Hydraulic Press for Recycled Plastic Lumber Pallets

200T Rated Capacity
100 mm/s Slider Down Speed
7–18 mm/s Slider Pressing Speed
90 mm/s Slider Return Speed
200T Recycled Plastic Lumber Pallets Press press view 1
200T Recycled Plastic Lumber Pallets Press press view 2
200T Recycled Plastic Lumber Pallets Press press view 3
200T Recycled Plastic Lumber Pallets Press press view 4

01 — Press System

200 Ton Four Pillar Hydraulic Press Machine

This compact four-pillar press provides balanced tonnage and uniform pressure distribution for manufacturing high-density plastic planks. It enables cost-effective compression molding of long, straight plastic lumber sections with high dimensional accuracy.

Use Case

Ideal for production setups focused on converting low-grade plastic waste into durable structural lumber and modular pallet components. It supports continuous industrial output for outdoor furniture, flooring, and assembled lumber pallet systems.

  • Core Applications: Manufacturing modular plastic lumber profiles used for building eco-friendly pallets, outdoor decking, and fencing. It also produces structural beams and support skids for industrial storage systems.
  • Material: Processes recycled base polymers including LDPE, PP, and mixed post-consumer waste streams.Blends in fillers like calcium carbonate, fly ash, glass fiber, or wood fiber for improved stiffness and strength.
  • Products Processed: Heavy-duty recycled plastic lumber planks, solid boards, and interlocking deck profiles. Key components used to assemble modular plastic lumber pallets and specialized transport skids.
  • Why 200-Ton Hydraulic Press: Delivers the ideal tonnage required to compact long, narrower profile molds cleanly without over-tonnage costs. Ensures optimal density, eliminates inner air pockets, and maintains flat, warp-free plastic plank structures.

02 — Technical Specifications

SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 200 HP – Hydraulic Press Machine delivers efficient and reliable performance with complete technical capabilities for light to medium-duty applications. It ensures precision, energy efficiency, and consistent output in industrial processes.

Capacity & Structural Design

  • Nominal Force: 200 Ton (2000 kN)
  • Structure: Four-column hydraulic press
  • Frame: Welded steel with stress relief
  • Columns: Chrome plated with guide bushings
  • Parallelism: ≤ 0.05 mm

Hydraulic System

  • Pressure Range: 20–25 MPa
  • System Type: Proportional valve hydraulic system
  • Optional servo-hydraulic (energy saving 20–30%)
  • Oil Cleanliness: NAS 8–9
  • Cooling: Cold Water Chiller Plant

Compression Molding Cycle

  • Material charging (molten/extruded batch feed)
  • Mold closing (fast approach)
  • Precompression (material flow distribution)
  • Full compression (shape + density formation)
  • Cooling under pressure (critical)
  • Controlled decompression
  • Mold opening
  • Pallet ejection

Cooling

  • Mold-integrated cooling channels
  • Chiller system (10–20°C water)

Cooling cycle: 200°C → 60–80°C before demolding

Benefits:

  • Prevents shrinkage
  • Maintains dimensional accuracy
  • Improves cycle efficiency

Working Envelope

  • Platen size: Standard: 1000 × 1000 mm
  • Daylight: 600–800 mm
  • Column diameter: 120–150 mm

Control System

  • PLC: Siemens / Mitsubishi / Beckhoff
  • HMI: Multi-recipe automation
  • Monitored parameters:
    • Pressure
    • Temperature
    • Cooling time
    • Cycle time
  • Features:
    • Data logging (quality traceability)
    • Safety PLC + interlocks
    • Industry 4.0 compatibility

SM 200 HP — Model Specifications

  • Nominal Force: 2000 KN
  • Maximum Hydraulic Pressure:  25 MPa
  • Max Opening Height of the Slider:  900 mm
  • Max Stroke of the Slider:  600 mm
  • Effective Bed Size:  800 × 800 mm
  • Slider Down Speed:  100 mm/s
  • Slider Pressing Speed:  7–18 mm/s
  • Slider Return Speed:  90 mm/s
  • Ejector Cylinder Nominal Force:  300 KN
  • Stroke of the Ejection Cylinder:  200 mm
Production Case Study

Recycled Plastic Lumber Plank Pallet Production Line

Recycled LDPE / PP / Mixed PlasticRaw Material
1200 L x 140 W x 25 T mmLumber Plank Size
90 - 120 SecCycle Time
180–200°CTemperature
High Daily Plank Output
Consistent Dimensional Accuracy
High Structural Density
Energy Efficient Processing
Continuous Automated Molding
Zero Waste Production
Low Maintenance Operation

03 — Die / Mold System

Precision Recycled Plastic Lumber Pallet Die Engineering

Precision Recycled Plastic Lumber Pallet Die Mold Engineering ensures accurate shaping, strong bonding, and structural stability of pallet components. It enables consistent quality and durability in eco-friendly pallet production.

Technical Specifications

Mold Type

  • Heavy-duty compression mold (Two cavity large mold)
  • Designed for high-pressure thermoplastic forming

Mold Materials

  • Tool steel: H13 / CrMo / P20 alloy
  • Hardened surface: Wear-resistant (abrasion protection)

Mold Construction

  • Upper mold: Surface texture & Lumber plank top
  • Lower mold: Lumber Plank based design
  • Guide pillars: Alignment accuracy ±0.02 mm
  • Ejection system: Hydraulic ejector pins

Cooling System

Cooling:

  • Integrated water channels
  • Uniform cooling distribution

Ensures:

  • Shape retention
  • Proper crystallization

Venting System

  • Air escape channels
  • Micro vent grooves

Prevents:

  • Voids
  • Air traps
  • Uneven density

Surface Finish

AreaFinish
TopAnti-slip textured
BottomRibbed
LegsReinforced structural

Mold Life: 150,000 – 300,000 cycles

Case Study (Die Performance)

Recycled Plastic Lumber Plank Pallet Mold

P20 / H13 AlloyDie Steel
45-50 HRCHardness
Stress Relieved / NitridedHeat Treatment
High Structural Integrity
Optimal Heat Dissipation
Extended Mold Life
Corrosion Resistant Surface
Precise Plank Profiling
Superior Surface Smoothness
Minimal Thermal Distortion

04 — Product Application

Where Recycled Plastic Lumber Pallet Are Used

Recycled plastic lumber pallets are used across logistics, warehousing, and manufacturing for sustainable material handling and storage. They are ideal for eco-friendly operations requiring durability, moisture resistance, and long service life.

Industry Applications

Logistics & Heavy Material Handling

In logistics and heavy material handling, recycled plastic lumber pallets are widely used for transporting and storing bulk goods. They offer high strength, durability, and resistance to moisture, making them ideal for demanding operations.

Recycling & Plastic Circular Economy

In the recycling and plastic circular economy sector, recycled plastic lumber pallets are used to support sustainable material reuse and eco-friendly logistics systems. They play a key role in reducing waste while ensuring durable and long-lasting performance.

Industrial Manufacturing

In industrial manufacturing, recycled plastic lumber pallets are used for handling, storing, and transporting raw materials and finished goods. They offer durability, consistent performance, and resistance to wear in demanding production environments.

Construction & Infrastructure

In construction and infrastructure, recycled plastic lumber pallets are used for transporting heavy materials and supporting on-site storage needs. They offer high durability, moisture resistance, and reliable performance in tough outdoor conditions.

Industry / ApplicationValue Delivered
Heavy-duty pallets Load bearing up to 10 tons
Reusable logistics pallets Long lifecycle vs wood
Moisture-resistant pallets Ideal for wet environments
Chemical-resistant pallets Industrial applications
Export pallets No fumigation required

Finished Product Gallery

200T Recycled Plastic Lumber Pallets Press finished product 1
200T Recycled Plastic Lumber Pallets Press finished product 2
200T Recycled Plastic Lumber Pallets Press finished product 3
200T Recycled Plastic Lumber Pallets Press finished product 4
200T Recycled Plastic Lumber Pallets Press finished product 5
200T Recycled Plastic Lumber Pallets Press finished product 6

05 — Key Advantages

Why Choose the 200-Ton Sinter Hydraulic Press

It offers unmatched strength, precision, and reliability for high-load pallet manufacturing. Designed for heavy-duty performance, it ensures consistent quality and efficient large-scale production.

01

Suitable for modular pallet assembly

Ideal for assembling modular pallet components with precision and strength. It ensures consistent alignment and efficient production for durable pallet structures.

02

High-pressure precision alignment

Ensures accurate alignment of pallet components using controlled high-pressure application. It delivers strong bonding, structural stability, and consistent assembly quality.

03

Strong structural integrity (8–10 ton load)

Ensures robust bonding and high structural strength, enabling pallet assembly capable of handling loads up to 8–10 tons. It delivers reliable performance for heavy-duty industrial applications.

04

Uses recycled plastic lumber (low cost)

Utilizes recycled plastic lumber, reducing material costs. It supports economical and sustainable pallet production without compromising strength or quality.

05

100% recycled material utilization

Enables complete use of recycled plastic materials, minimizing waste and maximizing resource efficiency. It supports fully sustainable and eco-friendly pallet production.

06

Long lifecycle reusable pallets

Produces durable pallets designed for repeated use over extended lifecycles. It ensures cost savings and sustainability through long-lasting, reusable pallet solutions.

Get In Touch

Ready to Build Your
Production Line?

Our engineering team will size the press, die system, and automation to your target output, tile profile, and material spec. Quotations typically within 48 hours.

Request a Quote Download product datasheet Contact Engineering Team