Metal Steel Door Manufacturing
- Deep drawing and embossing of steel door skins
- Pressing decorative patterns and textures
- Forming solid and hollow door panels
- Security door panel shaping
- Industrial and residential door production
Press Range
3000-Ton Four Column
Hydraulic Press Machine
3000 Ton Four Column Hydraulic Press Machine is a powerful, large-format industrial solution designed for high-volume metal steel door manufacturing. Its ability to deliver uniform pressure, deep forming capability, and consistent precision makes it essential for:
3000T
Rated Capacity
1500 – 3000 mm
Stroke Length
2500 – 4000 mm
Daylight Opening
Up to 300 bar
Hydraulic Pressure
01 — Press System Overview
3000-Ton Four Column Hydraulic Press
A 3000-ton four-column hydraulic press is an ultra high-capacity, heavy-duty industrial press designed for extreme load operations, large-format metal forming, and precision deep pressing applications. It is particularly suited for manufacturing metal steel doors, requiring high force, uniform pressure, and consistent forming quality. The four-column structure ensures maximum rigidity, accurate alignment, and equal load distribution, even for large and heavy dies.
Core Components
- Main Hydraulic CylinderGenerates 3000 tons (~30,000 kN) force
- Four Hard Chrome Plated ColumnsProvide precise guidance and minimal deflection
- Moving Ram/SlideEnsures even pressure across large dies (door panels)
- Hydraulic Power PackHigh-capacity pumps, motors, valves, oil tank
- Control SystemPLC + HMI with programmable modes (Auto / Semi / Manual)
- Die Cushion (Optional)Supports deep drawing and embossing operations
- Ejector System (Optional)Facilitates easy removal of formed door panels
- Safety SystemsLight curtains, overload protection, emergency stops
02 — Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity | 3000 Tons (30,000 kN) |
| Structure | Four Column / Four Pillar |
| Stroke Length | 1500 – 3000 mm |
| Daylight Opening | 2500 – 4000 mm |
| Table Size | 3000 × 3000 mm to 5000 × 5000 mm |
| Hydraulic Pressure | Up to 300 bar |
| Approach Speed | 150 – 300 mm/sec |
| Working Speed | 5 – 40 mm/sec |
| Return Speed | 150 – 300 mm/sec |
| Power Pack | 200 – 500 kW |
| Control System | PLC + HMI (CNC optional) |
| Parallelism Accuracy | ±0.02 – ±0.05 mm |
| Ejector Capacity (Optional) | 300 – 800 Tons |
| Frame | Heavy-duty fabricated, stress-relieved steel |
Specifications are customizable based on door size, embossing design, and production capacity.
03 — Applications
Sheet Metal Forming for Doors
- Thick sheet pressing and shaping
- Reinforced panel forming
- Multi-layer metal structuring
Trimming & Cutting (Secondary Operations)
- Edge trimming of door panels
- Cut-outs for handles, locks, and hinges
04 — Key Advantages
01
Extreme Force Capability
- 3000-ton pressing force ensures:
- Deep embossing of door panels
- Processing of thick steel sheets
- Large door sizes with complex designs
02
Superior Structural Stability
- Four-column design provides:
- Maximum rigidity
- Minimal deflection even under extreme loads
- Long-term durability
03
High Precision & Surface Finish
- Uniform pressure ensures:
- Sharp pattern definition
- Smooth surface finish
- Consistent product quality
04
Ideal for Large Panel Manufacturing
- Handles full-size steel doors and large panels
- Compatible with multi-cavity dies for higher production
05
Fully Programmable Operation
- Adjustable:
- Pressure
- Speed
- Stroke
- PLC automation ensures repeatability and reduced errors
06
High Productivity
- Faster cycle times for bulk production
- Reduced rejection rates
- Suitable for mass manufacturing
07
Smooth & Shock-Free Operation
- Gradual pressure build-up reduces:
- Tool wear
- Material distortion
- Noise and vibration
08
Energy Efficient Options
- Servo-hydraulic system available
- Optimized power consumption for large machines
09
Enhanced Safety & Automation
- Advanced safety systems for operator protection
- Automation-ready for continuous production lines
- Reduced manual handling