01 — Press System
1600 Ton Four Column Hydraulic Press Machine
This heavy-duty system delivers precise high-pressure compression molding specifically engineered to form complex nine-corner pallets. It ensures uniform density, structural rigidity, and seamless processing of heavy recycled plastic compounds.
Use Case
Designed for industrial recycling and logistics manufacturing, this press efficiently transforms plastic waste into durable commercial pallets. It enables high-volume, eco-friendly production capable of handling diverse reinforced material formulations.
- Core Applications: Heavy-duty plastic pallet manufacturing designed for logistics, warehousing, and export shipping operations. It is also engineered to compress high-density industrial waste into heavy-load structural components.
- Material: Processes eco-friendly recycled polymers including post-consumer HDPE, PP, and mixed plastic streams. Incorporates mineral fillers, fly ash, and glass fibers to enhance rigidity and overall structural strength.
- Products Processed: Specialized nonagonal nine-corner recycled plastic pallets tailored for dynamic industrial material handling. Capable of molding heavy-duty cargo platforms, plastic skids, and customized composite storage structures.
- Why 1600-Ton Hydraulic Press: Provides massive, uniform clamping force required to completely fill large-surface nonagonal mold cavities. Ensures zero air voids, maximum structural integrity, and consistent wall thickness across complex geometry.
02 — Technical Specifications
SM 1600 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
SM 1600 HP – Hydraulic Press Machine offers advanced engineering with complete technical data, delivering high precision and powerful performance for heavy-duty industrial applications. It ensures reliability, efficiency, and consistent output in demanding production environments.
Capacity & Structural Design
- Rated Capacity: 1600 Tons (≈ 15,700 kN)
- Type: Fourpillar hydraulic compression press
- Frame: Ultra-heavy welded steel, stress relieved
- Safety factor: ≥ 1.35–1.40
- Parallelism accuracy: ≤ 0.08–0.10 mm
Hydraulic System
- Cylinder: Doubleacting heavy-duty
- Bore: 650–800 mm
- Stroke: 900–1400 mm
- Working pressure: 30–32 MPa
- Control: Servo-proportional hydraulic system
Compression Molding Cycle
- Material charging (molten/extruded batch feed)
- Mold closing (fast approach)
- Precompression (material flow distribution)
- Full compression (shape + density formation)
- Cooling under pressure (critical)
- Controlled decompression
- Mold opening
- Pallet ejection
Cooling
- Mold-integrated cooling channels
- Chiller system (10–20°C water)
Cooling cycle: 200°C → 60–80°C before demolding
Benefits:
- Prevents shrinkage
- Maintains dimensional accuracy
- Improves cycle efficiency
Working Envelope
- Platen size: Standard: 1500 × 1500 mm, Optional: 1800 × 1600 mm
- Daylight: 1500–2200 mm
- Column diameter: 220–300 mm
Control System
- PLC: Siemens / Mitsubishi / Beckhoff
- HMI: Multi-recipe automation
- Monitored parameters:
- Pressure
- Temperature
- Cooling time
- Cycle time
- Features:
- Data logging (quality traceability)
- Safety PLC + interlocks
- Industry 4.0 compatibility
SM 1600 HP — Model Specifications
- Nominal Force: 16000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1500 mm
- Max Stroke of the Slider: 900 mm
- Effective Bed Size: 1600 × 1600 mm
- Slider Down Speed: 190 mm/s
- Slider Pressing Speed: 6–14 mm/s
- Slider Return Speed: 220 mm/s
- Ejector Cylinder Nominal Force: 800 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Nine Corner Plastic Pallet Die Mold Engineering
Precision Nine Corner Plastic Pallet Die Engineering ensures accurate pallet geometry, optimized load distribution, and strong structural integrity. It delivers consistent quality and durability for high-load industrial applications.
Technical Specifications
Mold Type
- Heavy-duty compression mold (single cavity large mold)
- Designed for high-pressure thermoplastic forming
Mold Materials
- Tool steel: H13 / CrMo / P20 alloy
- Hardened surface: Wear-resistant (abrasion protection)
Mold Construction
- Upper mold: Surface texture & pallet top
- Lower mold: Rib structure, Nine-leg geometry & Load-bearing distribution
- Guide pillars: Alignment accuracy ±0.02 mm
- Ejection system: Hydraulic ejector pins
Cooling System
Cooling:
- Integrated water channels
- Uniform cooling distribution
Ensures:
- Shape retention
- Proper crystallization
Venting System
- Air escape channels
- Micro vent grooves
Prevents:
- Voids
- Air traps
- Uneven density
Surface Finish
| Area | Finish |
| Top | Anti-slip textured |
| Bottom | Ribbed |
| Legs | Reinforced structural |
Mold Life: 150,000 – 300,000 cycles
Precision Nine Corner Plastic Pallet Die Mold
04 — Product Application
Where Industrial Nine Corner Pallets Are Used
Industrial heavy-duty nonagonal pallets are widely used in logistics, warehousing, and material handling for efficient storage and transportation. They are ideal for high-load applications requiring durability, stability, and reliable performance.
Industry Applications
Logistics & Warehousing
Industrial heavy-duty nonagonal pallets are widely used in logistics and warehousing for storage pallets, export shipments, and efficient handling in distribution centers. They ensure durability, stability, and smooth material movement across supply chain operations.
Manufacturing Industry
In the manufacturing industry, industrial heavy-duty nonagonal pallets are used for efficient handling of goods and reliable transport of industrial materials. They support smooth operations with strong load-bearing capacity and durability.
Supply Chain & Transport
Industrial heavy-duty nonagonal pallets are widely used in supply chain and transport for container shipping and efficient truck loading. They provide strong support, stability, and durability for safe material movement.
Recycling & Sustainability Sector
Industrial heavy-duty nonagonal pallets are widely used in the recycling and sustainability sector for producing durable recycled plastic pallets and supporting eco-friendly logistics solutions. They promote efficient material reuse while maintaining strength and reliability
| Industry / Application | Value Delivered |
|---|---|
| Logistics | Warehouse pallet systems |
| Manufacturing | Production material handling |
| Transport | Shipping pallets |
| Export | Hygienic export pallets |
| Recycling | Circular economy pallet production |
Finished Product Gallery
05 — Key Advantages
Why Choose the 1600-Ton Sinter Hydraulic Press
The 1600-Ton Sinter Hydraulic Press is designed for dependable performance and efficient pallet production under demanding conditions. It combines robust engineering with precision control for consistent, high-quality industrial output.
Stable repeatability
Ensures consistent, precise output across every production cycle. It delivers uniform pallet quality with reliable performance in continuous industrial operations.
Suitable for recycled materials
Efficiently processes recycled plastics, making it ideal for sustainable pallet manufacturing. It ensures consistent quality while supporting eco-friendly production.
Lightweight vs wooden/metal pallets
Lightweight yet strong plastic pallets, offering easier handling and lower transport costs compared to traditional wooden or metal alternatives.
Moisture & chemical resistant
Produces pallets that resist moisture, chemicals, and corrosion, ensuring long-lasting performance in harsh industrial environments.
High demand in logistics sector
Supports the production of durable plastic pallets that meet the growing demand in the logistics industry. It ensures consistent quality for high-volume, fast-moving supply chain operations.
Scalable industrial production
Support scalable, high-volume manufacturing. It enables efficient expansion of production capacity while maintaining consistent quality and performance.