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1600T Nine Corner Plastic Pallets Press press view 1
Nine Corner Plastic Pallets · Hydraulic Press Machine

1600 Ton Four Column Hydraulic Press for Nine Corner Recycled Plastic Pallets

1600T Rated Capacity
190 mm/s Slider Down Speed
6–14 mm/s Slider Pressing Speed
220 mm/s Slider Return Speed

01 — Press System

1600 Ton Four Column Hydraulic Press Machine

This heavy-duty system delivers precise high-pressure compression molding specifically engineered to form complex nine-corner pallets. It ensures uniform density, structural rigidity, and seamless processing of heavy recycled plastic compounds.

Use Case

Designed for industrial recycling and logistics manufacturing, this press efficiently transforms plastic waste into durable commercial pallets. It enables high-volume, eco-friendly production capable of handling diverse reinforced material formulations.

  • Core Applications: Heavy-duty plastic pallet manufacturing designed for logistics, warehousing, and export shipping operations. It is also engineered to compress high-density industrial waste into heavy-load structural components.
  • Material: Processes eco-friendly recycled polymers including post-consumer HDPE, PP, and mixed plastic streams. Incorporates mineral fillers, fly ash, and glass fibers to enhance rigidity and overall structural strength.
  • Products Processed: Specialized nonagonal nine-corner recycled plastic pallets tailored for dynamic industrial material handling. Capable of molding heavy-duty cargo platforms, plastic skids, and customized composite storage structures.
  • Why 1600-Ton Hydraulic Press: Provides massive, uniform clamping force required to completely fill large-surface nonagonal mold cavities. Ensures zero air voids, maximum structural integrity, and consistent wall thickness across complex geometry.

02 — Technical Specifications

SM 1600 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA

SM 1600 HP – Hydraulic Press Machine offers advanced engineering with complete technical data, delivering high precision and powerful performance for heavy-duty industrial applications. It ensures reliability, efficiency, and consistent output in demanding production environments.

Capacity & Structural Design

  • Rated Capacity: 1600 Tons (≈ 15,700 kN)
  • Type: Fourpillar hydraulic compression press
  • Frame: Ultra-heavy welded steel, stress relieved
  • Safety factor: ≥ 1.35–1.40
  • Parallelism accuracy: ≤ 0.08–0.10 mm

Hydraulic System

  • Cylinder: Doubleacting heavy-duty
  • Bore: 650–800 mm
  • Stroke: 900–1400 mm
  • Working pressure: 30–32 MPa
  • Control: Servo-proportional hydraulic system

Compression Molding Cycle

  • Material charging (molten/extruded batch feed)
  • Mold closing (fast approach)
  • Precompression (material flow distribution)
  • Full compression (shape + density formation)
  • Cooling under pressure (critical)
  • Controlled decompression
  • Mold opening
  • Pallet ejection

Cooling

  • Mold-integrated cooling channels
  • Chiller system (10–20°C water)

Cooling cycle: 200°C → 60–80°C before demolding

Benefits:

  • Prevents shrinkage
  • Maintains dimensional accuracy
  • Improves cycle efficiency

Working Envelope

  • Platen size: Standard: 1500 × 1500 mm, Optional: 1800 × 1600 mm
  • Daylight: 1500–2200 mm
  • Column diameter: 220–300 mm

Control System

  • PLC: Siemens / Mitsubishi / Beckhoff
  • HMI: Multi-recipe automation
  • Monitored parameters:
    • Pressure
    • Temperature
    • Cooling time
    • Cycle time
  • Features:
    • Data logging (quality traceability)
    • Safety PLC + interlocks
    • Industry 4.0 compatibility

SM 1600 HP — Model Specifications

  • Nominal Force: 16000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1500 mm
  • Max Stroke of the Slider: 900 mm
  • Effective Bed Size: 1600 × 1600 mm
  • Slider Down Speed: 190 mm/s
  • Slider Pressing Speed: 6–14 mm/s
  • Slider Return Speed: 220 mm/s
  • Ejector Cylinder Nominal Force: 800 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

Nine Corner Recycled Plastic Pallet Production Line

Recycled HDPE / PP / PERaw Material
1200 x 1000 x 150 mmPallet Size
120 - 180 SecCycle Time
180–200°CTemperature
Uniform High-density pallet structure
Strong rib and leg reinforcement
Excellent dimensional consistency
No internal voids
Load capacity: Dynamic: 1.5–2.5 tons, Static: 4–6 tons
Reduced pallet weight vs solid plastic
Improved lifespan (>5–7 years industrial use)
Reduced breakage vs low-tonnage systems

03 — Die / Mold System

Precision Nine Corner Plastic Pallet Die Mold Engineering

Precision Nine Corner Plastic Pallet Die Engineering ensures accurate pallet geometry, optimized load distribution, and strong structural integrity. It delivers consistent quality and durability for high-load industrial applications.

Technical Specifications

Mold Type

  • Heavy-duty compression mold (single cavity large mold)
  • Designed for high-pressure thermoplastic forming

Mold Materials

  • Tool steel: H13 / CrMo / P20 alloy
  • Hardened surface: Wear-resistant (abrasion protection)

Mold Construction

  • Upper mold: Surface texture & pallet top
  • Lower mold: Rib structure, Nine-leg geometry & Load-bearing distribution
  • Guide pillars: Alignment accuracy ±0.02 mm
  • Ejection system: Hydraulic ejector pins

Cooling System

Cooling:

  • Integrated water channels
  • Uniform cooling distribution

Ensures:

  • Shape retention
  • Proper crystallization

Venting System

  • Air escape channels
  • Micro vent grooves

Prevents:

  • Voids
  • Air traps
  • Uneven density

Surface Finish

AreaFinish
TopAnti-slip textured
BottomRibbed
LegsReinforced structural

Mold Life: 150,000 – 300,000 cycles

Case Study (Die Performance)

Precision Nine Corner Plastic Pallet Die Mold

P20 / H13 AlloyDie Steel
48-52 HRCHardness
Vacuum HardeningHeat Treatment
High Wear Resistance
Optimal Thermal Conductivity
Extended Mold Lifespan
Corrosion Resistant Surface
Precise Nonagonal Geometry
Superior Surface Finish
Minimal Thermal Deformation

04 — Product Application

Where Industrial Nine Corner Pallets Are Used

Industrial heavy-duty nonagonal pallets are widely used in logistics, warehousing, and material handling for efficient storage and transportation. They are ideal for high-load applications requiring durability, stability, and reliable performance.

Industry Applications

Logistics & Warehousing

Industrial heavy-duty nonagonal pallets are widely used in logistics and warehousing for storage pallets, export shipments, and efficient handling in distribution centers. They ensure durability, stability, and smooth material movement across supply chain operations.

Manufacturing Industry

In the manufacturing industry, industrial heavy-duty nonagonal pallets are used for efficient handling of goods and reliable transport of industrial materials. They support smooth operations with strong load-bearing capacity and durability.

Supply Chain & Transport

Industrial heavy-duty nonagonal pallets are widely used in supply chain and transport for container shipping and efficient truck loading. They provide strong support, stability, and durability for safe material movement.

Recycling & Sustainability Sector

Industrial heavy-duty nonagonal pallets are widely used in the recycling and sustainability sector for producing durable recycled plastic pallets and supporting eco-friendly logistics solutions. They promote efficient material reuse while maintaining strength and reliability

Industry / ApplicationValue Delivered
Logistics Warehouse pallet systems
Manufacturing Production material handling
Transport Shipping pallets
Export Hygienic export pallets
Recycling Circular economy pallet production

Finished Product Gallery

05 — Key Advantages

Why Choose the 1600-Ton Sinter Hydraulic Press

The 1600-Ton Sinter Hydraulic Press is designed for dependable performance and efficient pallet production under demanding conditions. It combines robust engineering with precision control for consistent, high-quality industrial output.

01

Stable repeatability

Ensures consistent, precise output across every production cycle. It delivers uniform pallet quality with reliable performance in continuous industrial operations.

02

Suitable for recycled materials

Efficiently processes recycled plastics, making it ideal for sustainable pallet manufacturing. It ensures consistent quality while supporting eco-friendly production.

03

Lightweight vs wooden/metal pallets

Lightweight yet strong plastic pallets, offering easier handling and lower transport costs compared to traditional wooden or metal alternatives.

04

Moisture & chemical resistant

Produces pallets that resist moisture, chemicals, and corrosion, ensuring long-lasting performance in harsh industrial environments.

05

High demand in logistics sector

Supports the production of durable plastic pallets that meet the growing demand in the logistics industry. It ensures consistent quality for high-volume, fast-moving supply chain operations.

06

Scalable industrial production

Support scalable, high-volume manufacturing. It enables efficient expansion of production capacity while maintaining consistent quality and performance.