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Manhole Covers & Rims Press — hydraulic press 1
Plastic Sand Manhole Covers & Rims · Hydraulic Press Machine

400T Four Column Hydraulic Press for Plastic Sand Manhole Covers & Rims

400T Rated Capacity
100 mm/s Slider Down Speed
7–12 mm/s Slider Pressing Speed
100 mm/s Slider Return Speed

01 — Press System

400 Ton Four Column Hydraulic Press Machine

The 400-Ton Four Column Hydraulic Press production line delivers high-density, defect-free composite manhole covers with a 40% weight reduction compared to concrete. Its integrated automated extrusion, pressing, and chilling sequence ensures rapid cycling, superior load-bearing strength, and long-term weather resistance.

Use Case

This fully integrated automated production system continuously melts, mixes, and compacts recycled plastic-sand composites while utilizing rapid chiller cooling to achieve short cycle times. The synchronized line eliminates structural voids, maximizes physical density, and ensures consistent mass production of high-strength, multi-colored manhole covers and rims.

Final Product Properties

  • Core Applications: Heavy-duty municipal drainage networks, roadway sewer access, industrial plant utility trenches, and smart city underground cable chambers.
  • Waste Recycled Plastics + Sand + Pigments: 30% Multi-Layer Plastics, 70% Masonry Crushed Sand, 3% Pigments, and UV Additives.
  • Plastic Sand Composite Manhole Covers & Rims: Heavy-grade load-bearing covers, frame rims, drainage grates, and utility inspection hatches.
  • Why 400 Ton Hydraulic Press: Provides high compaction force required to eliminate internal air pockets, ensure uniform density across large surface areas, and lock in exact dimensional tolerances for heavy load ratings.

02 — Technical Specifications

SM 400 HP – Hydraulic Press Machine Complete Technical Data

The SM 400 HP is a heavy-duty 400 Ton hydraulic compression press engineered specifically for the precision molding of plastic sand composite manhole covers and rims. It combines robust structural rigidity with automated pressure controls to ensure consistent material density and high production output.

Capacity: 400 Ton pressing force

Structural Design

  • Heavy plate steel structure built to withstand continuous high pressure without frame warping
  • Frame Type: 4 Pillar vertical frame design

Hydraulic System

  • Top mounted hydraulic power station with oil reservoir, tandem pumps, and solenoid direction valves
  • Main Ram Stroke: 600 mm stroke length
  • Working Hydraulic Pressure: 250 Bar maximum operating pressure
  • Daylight Gap: 1000 mm clear opening
  • Approach Speed: 120 mm/Sec rapid advance speed
  • Pressing / Drawing Speed: 8 mm/Sec to 12 mm/Sec controlled pressing speed
  • Return Speed: 100 mm/Sec fast return speed

Bed / Platen Size Platen: 1000 mm x 1000 mm platen dimensions

Columns: 4 hard chrome plated solid steel guide pillars

Working Envelope: 1000 mm x 1000 mm x 1000 mm total operational clearance

Control System: Programmable Logic Controller PLC system integrated with a color Touchscreen Human Machine Interface HMI

Main Motor Power: 22 kW electric motor power

Valves & Hydraulics: High response directional solenoid valves, proportional pressure valves, and oil filtration system

Automation: Semi automatic operation featuring manual and full automatic cycle modes

Safety Features: Safety light curtains, dual hand push button controls, emergency stop buttons, and hydraulic pressure overload relief valves

SM 400 HP — Model Specifications

  • Nominal Force: 4000 KN
  • Maximum Hydraulic Pressure: 25 MPa
  • Max Opening Height of the Slider: 1250 mm
  • Max Stroke of the Slider: 800 mm
  • Effective Bed Size: 1260 × 1160 mm
  • Slider Down Speed: 100 mm/s
  • Slider Pressing Speed: 7–12 mm/s
  • Slider Return Speed: 100 mm/s
  • Ejector Cylinder Nominal Force: 400 KN
  • Stroke of the Ejection Cylinder: 300 mm
Production Case Study

400 Ton Plastic Sand Composite Manhole Covers & Rims Production Line

Plastic Sand CompositeMaterial
OD 765 mm x ID 585 mmDimensions
5 TonsLoad Rating
180 SecondsCycle Time
High Hourly Output
Optimal Resin Curing
Low Defect Rate
Precise Hydraulic Control
Excellent Mold Fill
Consistent Load Strength
High Daily Yield

03 — Die / Mold System

Precision Single Cavity Manhole Cover & Rim Die Mold Engineering

Engineered for compression molding of polymer-sand composites under a 400-ton hydraulic load. Designed to produce high-strength manhole covers and rims with consistent dimensional accuracy and thermal stability.

Technical Specifications (Tooling)

Die Type: Single Cavity Mold

Die Materials

  • Core and Cavity P20 or H13 Grade Tool Steel
  • Mold Base S45C Carbon Steel

Tool Configuration and Construction

  • Monoblock Structure with Integrated Heating Channels
  • Ejector System with Hydraulic Push Pins

Key Tooling Features

  • Wear Resistant Carbide Coating on Contact Surfaces
  • Uniform Oil or Electric Heating Cavity System

Alignment Accuracy

  • Guidance Precision within 0 point 0 2 mm
  • Guide Pillar Tolerance within 0 point 0 1 mm

Surface Finish: Polished Cavity Polish Ra 0 point 4 microns

Tool Life: 500000 Production Cycles

Manhole Covers & Rims Press — die mould
Case Study (Die Performance)

Precision Single Cavity Manhole Cover & Rim Die Mold

P20 / H13 AlloyDie Material
58-62 HRCHardness
Vacuum HardeningHeat Treatment
Exceptional Wear Resistance
High Thermal Stability
Extended Tooling Lifespan
Superior Surface Integrity
Minimal Thermal Expansion
Consistent Dimensional Precision
Robust Cavity Durability

04 — Product Application

Where Plastic Sand Composite Manhole Covers & Rims Are Used

Plastic-sand composite manhole covers and rims are high-strength, lightweight, and corrosion-resistant alternatives to traditional cast iron. They are widely installed across urban infrastructure, residential sectors, and industrial zones to prevent theft and withstand heavy environmental exposure.

Industry Applications

Municipal Infrastructure

Installed across public roads, walkways, and municipal drainage networks to manage stormwater and sewage access. Their non-corrosive properties ensure long service life in harsh chemical and damp underground environments.

Residential and Commercial Complexes

Widely used in housing projects, parking areas, shopping malls, and pedestrian walkways for clean aesthetic integration. They provide reliable load-bearing capacity while offering easy, lightweight manual handling during maintenance.

Telecom and Electrical Utilities

Deployed to protect subterranean cable chambers, fiber optic networks, and power distribution junction boxes. Being non-conductive and non-magnetic, they prevent electrical hazards and eliminate signal interference.

Industrial Facilities and Refineries

Fitted in chemical processing plants, fuel stations, and manufacturing facilities exposed to aggressive fluids and heavy vehicular movement. Their chemical resistance prevents surface degradation, rust, and premature structural failure.

Finished Product Gallery

05 — Key Advantages

Why Choose the 400-Ton Sinter Hydraulic Press

The 400-ton hydraulic press delivers the high tonnage, precise thermal regulation, and structural rigidity needed to process plastic-sand composites efficiently. This combination ensures maximum production yield, reduced cycle times, and lower unit manufacturing costs.

Technical & Commercial Benefits

01

High Tonnage Capacity

Delivers consistent 400-ton clamping force across the entire mold surface, ensuring deep resin compaction and eliminating air pockets inside thick composite sections.

02

Precise Pressure Control

Features digital hydraulic proportional control to apply gradual pressing speeds, preventing material displacement and ensuring uniform wall thickness throughout the mold.

03

Superior Thermal Regulation

Integrates heating plates with tight multi-zone temperature monitoring, promoting even curing of polymer-sand mixtures and reducing overall cycle times.

04

Robust Structural Rigidity

Built with a heavy-duty steel frame that minimizes deflection under maximum load, preserving tight alignment tolerances and extending mold service life.

05

Cost-Effective Production

Optimizes energy consumption through modern hydraulic circuitry, significantly lowering operational costs per unit while maintaining high daily output.

06

Reduced Maintenance Downtime

Utilizes durable hydraulic components and automated lubrication systems, keeping operational upkeep low and maximizing long-term production availability.