01 — Press System
200 Ton Four Pillar Hydraulic Press Machine
The 200-ton four-column hydraulic press provides a highly stable, precise forming platform tailored for deep drawing automotive filter steel housings. When integrated with optimized tooling and automated material handling, it delivers hundreds of zero-defect cylindrical shells per hour while extending die lifespan.
Use Case
Automotive filter housings demand extreme geometric symmetry and smooth surface finishes to prevent leaks under continuous operational fluid pressures. The 200-ton hydraulic press delivers the multi-stage stroke control and balanced clamping forces necessary to deep-draw, redraw, and curl thin-gauge steel alloys.
Core Applications: Multi-stage deep drawing, redrawing, sizing, bottom-forming, edge trimming, and end curling of cylindrical metallic protective shells.
Material: Deep-drawing quality low-carbon steel sheets such as DC04 and SPCC, as well as stainless steel grade SS304, with thicknesses ranging from 0.5 mm to 2.0 mm.
Typical Products Formed: Spin-on oil filter canisters, heavy-duty fuel filter casings, industrial air filter housings, and specialized hydraulic fluid reservoir shells.
Key Functions: Regulates multi-point blank holder pressures to manage material flow, executes precise variable drawing speeds, and controls bottom-forming depths to ensure uniform structural strength.
Why 200-Ton Hydraulic Press?: It provides the exact structural tonnage and specialized hydraulic cushion capacity needed to smoothly draw thin-gauge cylindrical shells without tearing, while the four-pillar design prevents asymmetric ram tilting.
02 — Technical Specifications
SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 200 HP hydraulic press machine features a high-precision, medium-tonnage layout engineered specifically for repetitive cylindrical drawing operations. This specialized technical configuration balances high-speed ram approach with slow, controlled drawing cycles to safely manipulate thin-gauge automotive steels.
Technical Data
Capacity: Nominal press force rating of 200 ton
Structural Design: Heavy duty stress relieved four pillar construction
Frame Type: Rigid upright pillar structural geometry
Hydraulic System: High precision variable displacement axial piston pump architecture
Main Ram Stroke: Maximum linear travel distance of 450 mm
Working Hydraulic Pressure: Continuous operational fluid limit of 220 bar
Daylight Gap: Maximum vertical open window height of 700 mm
Approach Speed: Rapid downward advance rate of 180 mm/Sec
Pressing / Drawing Speed: Highly controlled precision drawing velocity from 6 to 12 mm/Sec
Return Speed: Accelerated upward retract velocity of 150 mm/Sec
Bed / Platen Size Platen: Total structural table footprint of 800 mm by 750 mm
Columns: Four solid induction hardened steel pillars measuring 110 mm diameter
Working Envelope: Total internal processing volumetric clearance area of 800 mm by 750 mm by 700 mm
Control System: Central programmable logic controller integrated with real time touchscreen human machine interface
Main Motor Power: Energy efficient high torque electric drive rated at 22 kW
Valves & Hydraulics: Manifold block assembly with fast acting proportional flow and pressure control valves
Automation: Integrated pneumatic parts ejector mechanism and multi axis robotic pick and place interface
Safety Features: Dual hand touch control buttons, digital safety light curtains, and automatic hydraulic pressure relief protection valves
SM 200 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 300 mm
03 — Die / Mold System
Precision Deep Drawing Automotive Filter Steel Housing Die Mold Engineering
Precision deep drawing automotive filter steel housing die mold engineering deploys high-accuracy multi-stage tooling to produce cylindrical canisters with uniform wall thickness. The tool design integrates precise blank holder pressure distribution to manage rapid metal flow without tearing thin-gauge sheets.
Technical Specifications (Tooling)
Die Type
- Multi stage progressive deep drawing die set
- High precision cylindrical redrawing and sizing tooling
Die Materials
- Premium cold work alloy tool steel grade D2 for draw rings
- High toughness tungsten carbide matrix inserts for high wear punches
Tool Configuration and Construction
- Precision four pillar ball bearing guided die set layout
- Modular segmented insert construction to allow independent station maintenance
Key Tooling Features
- Integrated nitro hydraulic gas springs for adjustable blank holder blanking control
- Pneumatic lift pins for automated strip lifting and forward feeding
Alignment Accuracy
- Punch and die concentricity clearance alignment within 0.005 mm
- Guide pillar linear vertical travel deviation within 0.001 mm
Materials Formed
- Deep drawing quality low carbon steel up to 2.0 mm thickness
- Cold rolled stainless steel grade 304 and 316 sheet alloys
Surface Finish
- Micro polished draw ring profile radii under 0.1 micrometers Ra
- Titanium Aluminum Nitride physical vapor deposition friction reducing coating
Precision Deep Drawing Automotive Filter Steel Housing Production Line
04 — Product Application
Where Precision Deep Drawing Automotive Filter Steel Housing Are Used
Precision deep drawn automotive filter steel housings deliver the extreme pressure containment, leak-proof reliability, and structural durability required for demanding vehicle fluid systems. They are engineered to survive continuous mechanical vibrations, aggressive fluid pulsation, and high operational temperatures across light and heavy transport applications.
Industry Applications
Passenger Vehicle Engines
Standard spin-on oil filter canisters and high-pressure gasoline fuel filter housings utilize these precise cylindrical shells. Their flawless internal finish ensures a perfect hermetic seal that prevents hazardous fluid leaks and protects internal engine blocks from micro-contaminants.
Heavy-Duty Commercial Transport
Massive diesel fuel filtration units, bypass oil cleaners, and transmission fluid filters rely on deep drawn protective housings. The high structural integrity enables the canisters to withstand massive road debris impacts and severe hydraulic spikes common in long-haul trucking.
Off-Road and Construction Equipment
Heavy-duty hydraulic fluid filters, tractor oil casings, and earthmover air filtration assemblies use reinforced metal housings. These components prevent system ruptures and maintain strict fluid cleanliness standards in punishing, dust-choked construction and mining environments.
Marine and Industrial Machinery
Large scale marine diesel filtration housings, factory hydraulic reservoir pods, and stationary generator fluid casings utilize deep drawn steel. The uniform wall thickness provides high resistance to chemical corrosion, continuous pressure cycles, and extreme marine environmental moisture.
| Scenario | Description |
|---|---|
| Oil Filter Housing | Cylindrical deep drawn shell |
| Fuel Filter Canister | High-pressure resistant steel casing |
| Air Filter Housing (Metal Type) | Structural outer shell |
| Hydraulic Filter Bodies | Thickened steel pressure containers |
| Custom Filter Enclosures | OEM-specific designs |
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
The 200-Ton Sinter Hydraulic Press delivers the ideal structural rigidity and precise fluid power control needed to draw thin-gauge automotive steels with zero wrinkling. It pairs high-speed operational cycling with exceptional pressure repeatability to maximize manufacturing profitability and meet strict automotive tier-one standards.
Optimized Tonnage for Thin-Gauge Drawing
The 200-ton capacity supplies the exact mechanical force needed to smoothly form deep cylindrical shells without risking punch-through or material tearing. It ensures stable material deformation across low-carbon and stainless steel sheets, maintaining consistent thickness throughout the housing.
Advanced Multi-Point Hydraulic Cushion Control
An integrated high-precision hydraulic cushion regulates blank holder pressures dynamically during the deep drawing sequence. This exact management of metal flow eliminates flange wrinkling and prevents wall thinning, dramatically lowering parts rejection rates.
Rigid Four-Pillar Alignment for Perfect Concentricity
The robust four-pillar design guarantees absolute parallelism between the upper punch and lower die cavity during high-velocity cycles. This structural stability keeps the cylindrical housings perfectly symmetrical, preventing off-center dimensional deviations that cause assembly sealing failures.
High-Speed Output for Automated Production Lines
With an accelerated rapid approach and fast return velocity profile, the press minimizes non-productive cycle times effectively. It seamlessly integrates with automated sheet feeders and robotic extraction arms to comfortably deliver hundreds of parts per hour.
Smooth Hydraulic Action for Extended Tooling Life
The linear, controlled application of hydraulic force avoids the aggressive impact shocks characteristic of standard mechanical stamping presses. This gentle deceleration during drawing protects expensive carbide punches and D2 die inserts, significantly extending tool life.
Minimized Raw Material Scrap and High-Yield Savings
Precise control over material flow eliminates fracturing and tearing defects on expensive deep-drawing quality steel grades like DC04. Lowering the scrap rate directly optimizes material utilization, providing manufacturers with substantial commercial cost savings per production batch.