01 — Press System
200T Four Column Hydraulic Press Machine
A robust four-column hydraulic system engineered for maximum structural rigidity, balanced force distribution, and precise platen alignment. It supports continuous high-speed pressing cycles and smooth ejection to maintain uniform brick dimensions across all cavities.
Use Case
Designed for large-scale automated manufacturing of medium-density, eco-friendly GGBS sand bricks requiring enhanced compressive strength. Tailored for commercial plants supplying high-strength masonry units for load-bearing walls and infrastructure projects.
Core Applications: Wall Construction work Ideal for internal and external load-bearing masonry, multi-story structural walls, and heavy-duty partition wall systems in modern civil projects.
Material: GGBS Sand, M Sand, Lime/Cement, Water Utilizes high-grade ground granulated blast furnace slag combined with manufactured sand and hydraulic binders to form a dense, eco-friendly concrete mix.
Typical Products Processed: 228 x 104 x 75 mm Brick Size Formed into standard modular brick dimensions to ensure tight dimensional tolerances, crisp edges, and fast construction laying rates.
Brick Compressive Strength: 5-8 MPa Achieves enhanced load-bearing capacity and structural resistance, meeting stringent architectural requirements for medium-density construction applications.
Why 200 Ton Hydraulic Press Provides the substantial compaction pressure required to achieve 5-8 MPa compressive strength across larger multi-cavity molds without structural variation. It optimizes power usage while enabling rapid pressing cycles to reliably achieve the high-capacity target of 17,600 bricks per 8-hour shift.
02 — Technical Specifications
SM 200 HP – HYDRAULIC PRESS MACHINE COMPLETE TECHNICAL DATA
The SM 200 HP Hydraulic Press provides high-tonnage compaction force and operational precision for mass-producing extra medium density GGBS sand bricks. Engineered with a heavy-duty four-column frame and advanced automation, it ensures uniform brick density and reliable continuous operation.
Capacity
- Tonnage: 200 Ton capacity
Structural Design
- Frame Type: Four Column heavy duty rigid guide frame structure
Hydraulic System
- Main Ram Stroke: 350 mm stroke length
- Working Hydraulic Pressure: 210 bar pressure
- Daylight Gap: 550 mm clearance gap
- Approach Speed: 120 mm per sec speed
- Pressing / Drawing Speed: 10 mm per sec speed
- Return Speed: 90 mm per sec speed
- Bed / Platen Size Platen: 750 mm length by 750 mm width platen dimension
- Columns: 4 numbers high tensile hard chrome plated steel columns
Working Envelope
- Envelope Area: 750 mm length by 750 mm width clear working area
Control System
- Main Motor Power: 25 HP electric motor power
- Valves & Hydraulics: High performance proportional hydraulic directional control valves
- Automation: Fully automated PLC control system with interactive HMI touch screen panel
- Safety Features: Optoelectronic safety light curtains and dual emergency stop button controls
SM 200 HP — Model Specifications
- Nominal Force: 2000 KN
- Maximum Hydraulic Pressure: 25 MPa
- Max Opening Height of the Slider: 1100 mm
- Max Stroke of the Slider: 700 mm
- Effective Bed Size: 1000 × 1000 mm
- Slider Down Speed: 100 mm/s
- Slider Pressing Speed: 7–18 mm/s
- Slider Return Speed: 90 mm/s
- Ejector Cylinder Nominal Force: 200 KN
- Stroke of the Ejection Cylinder: 200 mm
03 — Die / Mold System
Precision 12 Cavity GGBS Sand Bricks Die Mold Engineering
Precision-engineered 12-cavity die mold engineered for high-volume manufacturing of medium-density GGBS sand bricks using a 200-ton hydraulic press system. It delivers high dimensional accuracy, crisp edge formation, and extended durability under continuous high-tonnage compaction cycles.
Technical Specifications Tooling
Die Type
- Configuration: 12 Cavity Mold setup
Die Materials
- Mold Plate Material: High Carbon High Chromium D2 Grade tool steel
- Heat Treatment: Vacuum heat treated and double tempered process
- Hardness: 58 to 62 HRC hardness level
Tool Configuration & Construction
- Assembly Structure: Heavy duty reinforced bolted plate structure
- Cavity Dimensions: 228 mm length by 104 mm width by 75 mm height cavity size
- Ejection Mechanism: Bottom hydraulic ejector mechanism with synchronous lifters
Key Tooling Features
- Wear Resistance: High abrasion resistant replaceable liner plates
- Interchangeability: Modular cavity insert design for rapid maintenance
Alignment Accuracy
- Guide System: High precision guide pillars and self-lubricating bushings
- Tolerance: 0 point 0 5 mm positional guide tolerance accuracy
Surface Finish
- Cavity Polishing: Precision ground and mirror polished cavity surfaces
- Surface Roughness: Ra 0 point 4 micron surface roughness value
Tool Life
- Production Longevity: 600000 to 1000000 typical production cycles
Precision 12 Cavity GGBS Sand Bricks Die Mold
04 — Product Application
Where Medium Density GGBS Sand Bricks Are Used
Medium Density Ground Granulated Blast-furnace Slag (GGBS) sand bricks are lightweight, eco-friendly structural materials widely chosen for their exceptional durability and thermal insulation. Formulated using industrial by-products, they offer high compressive strength and low moisture absorption for sustainable modern engineering.
Industry Applications
Commercial Infrastructure Projects
These bricks are extensively specified for multi-story office complexes, retail centers, and educational institutes. Their lightweight nature significantly reduces dead load on high-rise frameworks while maintaining supreme structural integrity.
Residential Housing Developments
Widely deployed in multi-family apartments, housing estates, and private villa wall construction scenarios. They provide superior acoustic and thermal insulation, ensuring energy efficiency and improved indoor comfort for residents.
Industrial Facilities and Warehouses
Ideal for constructing exterior boundary walls, factory partitions, and heavy-duty storage depot enclosures. Their elevated resistance to chemical erosion, high temperatures, and harsh environmental conditions makes them exceptionally durable.
Civil Infrastructure and Public Works
Used in utility shelters, noise barrier walls along highways, and underground retaining wall systems. They exhibit low water permeability and long-term chemical stability, ensuring minimal long-term structural degradation.
Finished Product Gallery
05 — Key Advantages
Why Choose the 200-Ton Sinter Hydraulic Press
The 200 Ton Sinter Hydraulic Press is engineered for precision molding, delivering maximum density uniformity and exceptional compressive strength in GGBS sand bricks. Its optimized hydraulic pressure system reduces energy consumption while dramatically lowering long-term operational costs and manufacturing cycles.
High Compressive Strength and Uniform Density
The dual-action 200-ton hydraulic force ensures homogenous compaction across every brick surface. This eliminates internal air pockets, producing bricks with superior structural load-bearing capacities.
Superior Energy Efficiency
Advanced servo-driven hydraulic controls lower overall power consumption by adjusting power output to load demand. This leads to reduced utility bills, minimizing long-term production overhead and environmental footprint.
High Production Efficiency and Speed
Equipped with automated pressing cycles and quick-return strokes to maximize continuous hourly throughput. This significantly reduces manufacturing time per batch, enabling plant operators to meet large-scale project demands efficiently.
Enhanced Dimensional Precision
Precision-guided platen alignment maintains consistent length, width, and thickness across large production volumes. Uniform dimensions minimize mortar usage during masonry work and streamline fast-track wall construction on-site.
Reduced Machine Maintenance and Long Lifespan
Heavy-duty structural framing and wear-resistant hydraulic components prevent deformation during high-pressure operations. This durable build lowers routine maintenance downtime and substantially extends the machinery’s operational life cycle.
Eco-Friendly Manufacturing Integration
Engineered specifically to handle abrasive GGBS and recycled sand mixtures without causing mechanical binding or excess wear. It enables seamless green manufacturing, helping producers earn environmental certifications and target eco-conscious construction projects.