SMC / BMC / FRP Composite
- Large automotive body panels
- Industrial composite structures
- Electrical enclosures and insulation panels
- High-load FRP components
Press Range
800-Ton Four Column
Hydraulic Press Machine
800 Ton Four Column Hydraulic Press Machine is an ultra heavy-duty, high-performance solution designed for large-scale, high-force manufacturing applications. With superior precision, robust design, and versatility, it is widely used in:
800T
Rated Capacity
900 – 1800 mm
Stroke Length
1600 – 2500 mm
Daylight Opening
Up to 300 bar
Hydraulic Pressure
01 — Press System Overview
800-Ton Four Column Hydraulic Press
An 800-ton four-column hydraulic press is a ultra heavy-duty, high-capacity industrial press built for extreme load applications, large component forming, and precision high-force operations. The four-column structure ensures exceptional load distribution, rigidity, and alignment accuracy, even under demanding conditions.
Core Components
- Main Hydraulic CylinderGenerates 800 tons (~8000 kN) pressing force
- Four Hard Chrome Plated ColumnsEnsure accurate guiding, reduced wear, and high stability
- Moving Ram/SlideApplies uniform pressure across the entire working area
- Hydraulic Power PackHigh-capacity pumps, motors, valves, and oil tank
- Control SystemPLC + HMI (Auto / Semi-auto / Manual modes)
- Die Cushion (Optional)Necessary for deep drawing and large panel forming
- Ejector System (Optional)Hydraulic ejection of heavy components
- Safety SystemsLight curtains, overload protection, interlocks, emergency stop
02 — Technical Specifications
| Parameter | Specification |
|---|---|
| Capacity | 800 Tons (8000 kN) |
| Structure | Four Column / Four Pillar |
| Stroke Length | 900 – 1800 mm |
| Daylight Opening | 1600 – 2500 mm |
| Table Size | 2000 × 2000 mm to 3000 × 3000 mm |
| Hydraulic Pressure | Up to 300 bar |
| Approach Speed | 150 – 300 mm/sec |
| Working Speed | 5 – 35 mm/sec |
| Return Speed | 150 – 250 mm/sec |
| Power Pack | 75 – 160 kW |
| Control System | PLC + HMI (CNC optional) |
| Parallelism Accuracy | ±0.02 – ±0.05 mm |
| Ejector Capacity (Optional) | 80 – 200 Tons |
| Frame | Heavy fabricated, stress-relieved steel |
Specifications can be customized depending on application, tooling size, and production requirements.
03 — Applications
TPE & Rubber Pads / Mats
- Large rubber mat molding
- Industrial TPE sheets and pads
- Anti-vibration and flooring systems
Plastic Pallets & Basins
- Heavy-duty plastic pallet production
- Large storage bins, tanks, and basins
- Industrial handling products
Powder Metallurgy
- High-pressure metal powder compaction
- Precision dense components
- Automotive and engineering parts
Deep Drawing & Stamping
- Extra-large sheet metal components
- Automotive panels, tanks, housings
- Stainless steel sinks and structural parts
Punching, Trimming & Cutting
- Heavy-duty blanking and punching
- Flash trimming of cast/forged parts
- Rubber, plastic, and gasket cutting
Hot & Cold Forging
- Forging of heavy steel and alloy parts
- Structural components for heavy engineering
- Precision cold-forged components
SS Water Tank Stamping
- Stainless steel tank forming
- Deep drawing and shaping of water storage tanks
- Pressure vessel components
EV Battery Housing
- Battery enclosure forming
- Aluminum/steel casing production
- Structural battery safety components
04 — Key Advantages
01
Extremely High Force Capacity
- 800-ton capacity enables:
- Processing of large, thick, and high-strength materials
- Heavy-duty industrial operations
02
Outstanding Structural Stability
- Four-column design ensures:
- Maximum rigidity
- Minimal deformation under load
- Longer machine lifespan
03
High Precision & Parallelism
- Uniform pressure distribution across large surfaces
- Consistent, defect-free output with tight tolerances
04
Wide Application Versatility
- Compatible with:
- Composites (SMC/BMC/FRP)
- Plastics & rubber
- Metals & forging
- EV and advanced manufacturing
05
Fully Programmable & Customizable
- Adjustable:
- Pressure
- Stroke
- Speed
- PLC-based automation for repeatable production cycles
06
Smooth & Controlled Operation
- Gradual pressure application
- Reduced vibration, shock, and tool wear
07
High Productivity & Efficiency
- Faster cycle times
- Reduced rejection rates
- Ideal for mass production
08
Energy Efficient Options
- Servo-hydraulic systems available
- Lower energy use during idle and partial load
09
Enhanced Safety & Automation
- Advanced safety systems
- Automation-ready for production lines
- Reduced operator intervention